Dover Triton 9640 Handbuch

9640-TO-9600

CONVERSION PROCEDURE

VERSION2.0

TDN 07100-00006C 06/2002

reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any human or computer

language, in any form, by any means whatsoever, without the express written permission of Triton Systems.

DOVERandtheDOVERlogoareregisteredtrademarksofDelawareCapitalFormation,Inc.,awholly-owned

subsidiaryofDoverCorporation.

CORPORATE HEADQUARTERS: RMA (RETURN MATERIAL AUTHORIZATION)

RETURN ADDRESS:

522 E. Railroad Street 21405 B Street

Long Beach, MS 39560 Long Beach, MS 39560

PHONE: (228) 868-1317

FAX: (228) 868-0437

TRITON SYSTEMS

9640-TO-9600

CONVERSION PROCEDURE

PURPOSE

Thissectioncoversthe conversion of a Model 9640ATM

to a Model 9600ATM. This procedure includes a list of

all tools and hardware necessary for the conversion as

well as the exact steps involved.

SCOPE

Thisprocedureappliestoall servicepersonnelinvolvedin

theprocess of maintaining or convertingTritonATMs.

REQUIRED PARTS AND TOOLS

DEILPPUSSTRAP

TIKNOISREVNOC0069-ot-0469 74000-00260:NP

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140000-50090ettessaCycnerruC

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149000-30040yarTgnidaoLettessaC

126000-30040syeKgnidaoLettessaC

111000-30070lebalgninraWettessaC

141000-30070lebaLtnemtsujdAettessaC

143400-11030yartresnepsidDDS0469

162000-02190elbaCrewoPCDhceMotenalpkcaB0069

172000-00690B.veRelbaCresnepsiDhceM-ot-JE0069

684000-45020daeHssurTspillihP-wercS8/3X23-8#

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270000-10320tuNgniWleetS,cniZ02-4/1

101000-03010eludoMetirreF

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164000-51030ylbmessAyarTlliB

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WHAT STYLE DISPENSING

MECHANISM DO I HAVE?

Thedispensingmechanismusedin9600-seriesCash

Dispensers isavailableinbothanolderandanewer

chassis design.

BE SURE TO NOTE THE TYPE OF DISPENSER,

AS THIS WILL DETERMINE HOW THE

DISPENSER WILL BE MOUNTED TO THE SLIDE

TRAY.

An easy way to tell which type of dispenser

mechanism you have is to look at the structural

members across the top of the chassis.

Older-styledispensersuse a series of metal support

bars that span the width of the chassis, as shown

here:

Newer-style dispensers use a plastic support

assembly, as shown here:

Older-style dispensing mechanism.

Newer-style dispensing mechanism.

TRITON SYSTEMS 3

9640-TO-9600

CONVERSION PROCEDURE

2. Insertthe new bill tray(03015-00046) into the slot in

thedoor. Secure thetrayusingthe four includedbolts

(02302-00005)and washers(02309-00016).

Bill Tray (03015-00046)

Insert Bill Tray.

Attach Bill Tray.

Bill Tray attached.

PROCEDURE

Thissectioncoversthe conversion of a Model 9640ATM

to a Model 9600ATM. This procedure includes a list of

all tools and hardware necessary for the conversion as

wellastheexactstepsinvolved.Beforeproceeding,follow

thesestepsto remove power fromtheATM:

1. Unlockand open theATM control panel.

2. Turn the power switch to the OFF (0) position. If

possible, turn power off at the utility panel or circuit

breaker that supplies power to the unit.

3. Finally, unplug theATM power cord at the wall outlet.

INSTALL BILL TRAY

1. Remove the bolts that secure the existing bill chute

assembly from the security cabinet door.

9640 Bill Tray.

Remove four bolts and then remove the

9640 bill chute assembly.

TRITON SYSTEMS

9640-TO-9600

CONVERSION PROCEDURE

3. Using a medium flat-blade screwdriver, remove the

screws that secure the inner slide members to the

leftand right bracketson the 9640 dispenser. Retain

the slides for a later step.

Remove three screws that secure each slide

member to 9640 dispenser chassis.

Press release tabs and remove 9640 dispenser

from cabinet slides. Use a two-person lift!

Slide Release Tab

REMOVE 9640 DISPENSER

1. Slide the 9640 dispenser out on its rails. Turn the

dispenser power switch to the OFF (O) position and

disconnect the power cord. The power cable

connector is located next to the power switch, in the

top front area of the dispenser. Disconnect the data

cable at the connector located on the left side of the

dispenser.

2. Press the release tabs located on each slide and

remove the dispenser from the cabinet. Warning:

Two persons should be used to remove it from

the ATM cabinet!

Disconnect EJ-to-Mech Data Cable

Turn dispenser power OFF and

disconnect power cable.

TRITON SYSTEMS 5

9640-TO-9600

CONVERSION PROCEDURE

3. Removethetwo Phillips screws located in theupper

corners of the power supply plate. Pivot the power

supply plate down to gain access to the interior of

thecard cage module.

4. Plugthebackplaneend(eight-positionconnector)of

the9600Backplane-to-MechDCPowerCable(09600-

00013) into J9 on the backplane. There is a

polarizing pin on the connector, so make sure

that the connector is properly aligned with the

mating connector on the backplane!

INSTALL POWER AND DATA CABLES

1. Atthe Electronic Journal (EJ),disconnectthe EJ-to-

Mechdatacable,usingasmall flat head screwdriver

torelease the connector screws. Remove thecable.

2. Disconnect the 9640 mech power cable, which is

pluggedinto thepowersupplyplate (right sideofcard

cage module). Note: the 9640 power cable on your

ATM may be connected to a different plug than is

shown in the figure. Pull the cable through the oval

accesshole and removethe cable.

Temporarily unplug the ATM power cable and any

othercablethatmaybeconnectedtothepowersupply

plate.

EJ-to-ATM Backplane Cable

Disconnect the existing 9640 EJ-to-

Mech Data Cable

EJ-to-Mech Data Cable

Remove Phillips screws.

Location of mech power connector J9.

Lowerpower supplyplate togain access

to card cage interior.

Unplug the power cables from theATM

power supply panel.

Power Cables

TRITON SYSTEMS

9640-TO-9600

CONVERSION PROCEDURE

7. Routethe dispenser power cablethroughthecabinet

cable clips.

8. In the card cage, clip the Ferrite Module onto the

dispenserpowercable.

9. Closethe power supply and install thetwomounting

screwsback into the power supply plate.Reconnect

thepowerplugs thatwereremovedpreviously(except

forthe9640powercable, whichis nolonger required).

Clip Ferrite Module to mech power cable.

5. Route the free end of the cable (the end with the

seven-positionconnector) down throughtheoval slot

beneaththe card cage.

6. Carefully pull the cable into the security cabinet.

Feed dispenser end of mech power cable

down through oval slot under card cage.

Dispenser end of mech

power cable.

Feed dispenser-end of mech power

cable down through oval slot. Pull cable

into security cabinet.

Route dispenser power cable through

cable clips.

9600 Dispenser Power Cable - Connectors

Backplane end Dispenser end

Polarizing Pin Polarizing Pin

TRITON SYSTEMS 7

9640-TO-9600

CONVERSION PROCEDURE

10. Connect the EJ-to-Mech Dispenser Cable (09600-

00027) to the Electronic Journal. Route the cable

through the cable clips.

INSTALL 9600 DISPENSER SLIDE TRAY

The SDD slide tray has three sets of holes: Top, Middle

and Bottom. Based on the dispenser type, you will use

either the Top or Middle holes to attach the slide

members,as indicated:

1. IMPORTANT: APPLY A SMALL AMOUNT OF

THREADLOCKCOMPOUNDTOTHETIPOFEACH

SLIDEMOUNTING SCREW!

Attachaninnerslidemember(removedfromthe9640

dispenser in a previous step) to the SDD dispenser

slidetray(03011-00434), usingthreeincluded screws

(02054-00048) and nuts (02301-00040). DO NOT

TIGHTENTHESCREWSATTHISTIME! Repeatfor

theother slide member.

•Forolder-style SDD dispensers, use the top set

of holes!

•Fornewer-styleSDD dispensers,usethe middle

set of holes!

Connect EJ-to-Mech data cable to the

Electronic Journal.

Route EJ-to-Mech data cable through

cable clips. For older-style mechs, attach slide

using TOP set of holes. For newer

mechs, use MIDDLE holes.

TOP set of holes for older mechs.

MIDDLE set of holes for newer mechs.

TRITON SYSTEMS

9640-TO-9600

CONVERSION PROCEDURE

4. Install the slide tray by carefully aligning the ends of

the left and right inner slides on the tray with the

corresponding slots on the cabinet rails.

When the left and right slides are lined up, slowly

pushtheslidesintotheouter rails. Continue pushing

until you reach the rail stops. The tray should be

completely within the security cabinet enclosure.

Push inner slides into cabinet rails.

Slide Tray installed. Shown in operating

position

Align left and right inner slide ends with

slots on cabinet rails.

2. Pulleachslideforwardto remove any play within the

mounting holes. Tighten the screws firmly to secure

eachslide member.

3. Inthesecuritycabinet,grasptheouterslide members

and pull them out to the fully extended position.

Use a nutdriver and a Phillips

screwdriver to attach the inner slide

members to the SDD Dispenser Tray.

Insert screws from this side. Use nuts to secure screws

Pull each slide forward before

tightening screws.

Pull outer slide members to fully

extended position.

TRITON SYSTEMS 9

9640-TO-9600

CONVERSION PROCEDURE

Slowly extend the slide tray on the rails. Stop when

therailsarefully extended.Thisis theserviceposition

for the slide tray.

5. Place Dispenser Mechanism on slide tray, allowing

enoughspace at therear of the mechanismto allow

access to the control board. Do not slide the

mechanism under the rear tabs on the tray until

directed to do so in a later step!

6. PlugtheDispenserPowerCable (09600-00013) into

thematingconnector (PL2) also located on theback

of the dispenser. Make sure the DC power cable

is plugged into the mating connector properly

before proceeding.

7. Plug the Dispenser Data Cable (09600-00027) into

thematingDB25connector (PL6)locatedon theback

ofthedispenser, using a small flat head screwdriver.

Slide Tray installed. Shown in service

position

Place dispenser mechanism on slide

tray.

Dispenser mechanism on slide tray.

Do not slide mechanism under rear

tabs until power and data cables have

been connected!

Attach power cable to dispenser control

board.

Attach data cable to dispenser control

board.

Location of slide tray tabs.

TRITON SYSTEMS

9640-TO-9600

CONVERSION PROCEDURE

9. Slidethe dispenser into the cabinet while viewing the

dispenser cables. Ensure the cables don’t catch on

anything.

10. Load the currency cassette, prime it and then install

it intothe dispensing mechanism. Refer to the 9600

OperationsManual (07103-00032) for instructions

on loading the cassette!

11. After installing the cassette, push the slide tray into

the cabinet and close the security cabinet door.

Check that the dispenser currency exit and the bill

tray opening align. Close and lock the security

cabinet.

12. Plug the ATM main power cord back into the wall

outlet and turn the power on at the service panel, if

needed. Turn theATM power switch to ON (I).

8. Lift the dispenser slightly and slide the bottom rear

edge of the unit under the two tabs on the slide tray.

Lower the front of the dispenser, making sure the

cutouts in the left and right chassis extensions hook

thetwothreadedbolts that are built in to the topfront

of the slide tray. The dispenser should lay flush with

the surface of the slide tray.

Place the two included wing nuts on the threaded

bolts and secure the dispenser to the slide tray.

Hook chassis cutouts on slide tray bolts

Secure left and right corners of

dispenser to slide tray using included

wing nuts.

Slide bottom rear edge of dispensing

mechanism under tabs on slide tray.

Refer to the 9600 Operations Manual for additional

informationregarding the software setupof the unit.

For additional help, contact the Triton Technical

ServiceDepartment.

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