Emerson Rosemount 8800D Series Benutzerhandbuch

Safety Manual

00809-0200-4004, Rev AA

October 2017

Rosemount™ 8800D Series Vortex Flowmeter

Safety Manual for Safety Instrumented Systems

(SIS)

Contents

Chapter 1 Before you begin .............................................................................................................. 1

1.1 Emerson Flow customer service ..................................................................................................... 2

1.2 About this document ..................................................................................................................... 2

1.3 Related documents ........................................................................................................................ 3

1.4 Terms and definitions .....................................................................................................................3

1.5 Skill level requirement ....................................................................................................................4

1.6 Documentation and standards ....................................................................................................... 4

Chapter 2 Installation and commissioning ........................................................................................7

2.1 Identification of SIS certified transmitter ........................................................................................ 7

2.2 Set up the flowmeter ......................................................................................................................9

2.3 Enable transmitter write protection ............................................................................................. 10

2.4 Set failure mode ...........................................................................................................................11

2.5 Flow simulation diagnostic ...........................................................................................................12

2.6 Replace equipment ...................................................................................................................... 13

Chapter 3 Proof tests ......................................................................................................................15

3.1 Proof test requirement .................................................................................................................15

3.2 Repair and replacement ............................................................................................................... 15

3.3 Notification of failures .................................................................................................................. 15

3.4 Proof test interval .........................................................................................................................16

3.5 Tools required .............................................................................................................................. 16

3.6 Proof test options .........................................................................................................................16

3.7 Partial proof test ...........................................................................................................................16

3.8 Comprehensive proof test ............................................................................................................17

3.9 SIS example ..................................................................................................................................18

Chapter 4 Operating Constraints .................................................................................................... 23

4.1 Reverse flow .................................................................................................................................23

4.2 Reliability data ..............................................................................................................................23

4.3 Report failures ..............................................................................................................................24

Contents

Safety Manual i

Contents

ii Rosemount™ 8800D Safety Manual

1 Before you begin

Topics covered in this chapter:

•Emerson Flow customer service

•About this document

•Related documents

•Terms and definitions

•Skill level requirement

•Documentation and standards

Before you begin

Safety Manual 1

1.1 Emerson Flow customer service

Email:

•Worldwide: [email protected]

•Asia-Pacific: [email protected]

Telephone:

North and South America Europe and Middle East Asia Pacific

United States 800 522 6277 U.K. 0870 240 1978 Australia 800 158 727

Canada +1 303 527 5200 The Netherlands +31 (0) 704 136

666

New Zealand 099 128 804

Mexico +41 (0) 41 7686

111

France 0800 917 901 India 800 440 1468

Argentina +54 11 4837 7000 Germany 0800 182 5347 Pakistan 888 550 2682

Brazil +55 15 3413 8000 Italy 8008 77334 China +86 21 2892 9000

Venezuela +58 26 1731 3446 Central & Eastern +41 (0) 41 7686

111

Japan +81 3 5769 6803

Russia/CIS +7 495 981 9811 South Korea +82 2 3438 4600

Egypt 0800 000 0015 Singapore +65 6 777 8211

Oman 800 70101 Thailand 001 800 441 6426

Qatar 431 0044 Malaysia 800 814 008

Kuwait 663 299 01

South Africa 800 991 390

Saudi Arabia 800 844 9564

UAE 800 0444 0684

1.2 About this document

This document provides information about how to install, commission, and proof test the

Rosemount 8800D Series SIL 2/3 Capable Vortex Flowmeter to comply with Safety

Instrumented Systems (SIS) requirements.

The information in this document assumes that users understand:

•Basic flowmeter installation, configuration, and maintenance concepts and

procedures

•Safety Instrumented System (SIS) operations, including bypass procedures,

flowmeter maintenance, and company Management of Change procedures

•All corporate, local government, and national government safety standards and

requirements that guard against injuries or death

Before you begin

2 Rosemount™ 8800D Safety Manual

1.3 Related documents

You can find all product documentation via the Rosemount product documentation DVD

shipped with the product or at www.emerson.com/vortex. For more information, see any

of the following documents:

•Rosemount® 8800D Series Vortex Flow Meter Product Data Sheet

•Rosemount® 8800D Series Vortex Flow Meter Quick Start Guide

•Rosemount® 8800D Series Vortex Flow Meter Reference Manual

•Report No. ROS 06/03-34 R001; FMEDA report for Rosemount 8800D Vortex Flow

Meter Prepared for Emerson by exida.com LLC

1.4 Terms and definitions

BPCS Basic Process Control System

λDU Dangerous Undetected

λDD Dangerous Detected

λSU Safe Undetected

λSD Safe Detected

CPT Comprehensive Proof Test

Diagnostic

Coverage

[DC] Percentage of detectable faults

Diagnostic Test

Interval

Time during which all internal diagnostics are carried out at least

once.

Fail-safe state Failure that causes the device to go to the defined fail-safe state

without a demand from the process.

Fail dangerous Failure that deviates the process signal or the actual output by

more than the safety deviation specification, drifts away from the

user defined threshold (Trip Point) and that leaves the output

within the active scale.

FIT Failure In Time per billion hours

Fail Dangerous

Detected

Failure that is dangerous but is detected.

Fail Dangerous

Undetected

Failure that is dangerous and that is not detected.

Fail No Effect Failure of a component that is part of the safety function but that

has no effect on the safety function.

Fail Safe Failure that causes the output to go to the defined fail-safe state

without an input from the process.

FMEDA Failure Modes, Effects and Diagnostic Analysis

HART®Highway Addressable Remote Transducer

HFT Hardware Fault Tolerance as defined by 61508-2 7.4.4.1.1

Before you begin

Safety Manual 3

High demand

mode

The safety function is only performed on demand, in order to

transfer the EUC (Equipment Under Control) into a specified safe

state, and where the frequency of demands is greater than one per

year (IEC 61508-4).

Low demand

mode

The safety function is only performed on demand, in order to

transfer the EUC into a specified safe state, and where the

frequency of demands is no greater than one per year (IEC

61508-4).

PFDAVG Average Probability of Failure on Demand

PFH Probability of dangerous failure per hour.

PPT Partial Proof Test

Random Integrity The SIL limit imposed by the architectural constraints that must be

met for each element.

Safety Demand

Interval

The expected time between safety demands.

Systematic

Capability

A measure (expressed on a scale of SC 1 to SC 4) of the confidence

that the systematic safety integrity of an element meets the

requirements of the specified SIL, in respect of the specified

element safety function, when the element is applied in

accordance with the instructions specified in the compliant item

safety manual for the element as per 61508-4

SFF Safe Failure Fraction

SIF Safety Instrumented Function

SIL Safety Integrity Level - a discrete level (one out of four) for

specifying the safety integrity requirements of the safety

instrumented functions to be allocated to the safety instrumented

systems. SIL 4 has the highest level of safety integrity, and SIL 1 has

the lowest level.

SIS Safety Instrumented System (SIS) - an instrumented system used

to implement one or more safety instrumented functions. An SIS is

composed of any combination of sensors, logic solvers, and final

elements.

Type B device Complex device using controllers or programmable logic, as

defined by the standard IEC 61508.

1.5 Skill level requirement

System design, installation and commissioning, and repair and maintenance shall be

carried out by suitably qualified personnel.

1.6 Documentation and standards

This section lists the documentation and standards referred to by this safety manual.

Before you begin

4 Rosemount™ 8800D Safety Manual

Documents Purpose of documents

IEC 61508-2: 2010 Functional Safety of Electrical/Electronic/Programmable Electronic

Safety-Related Systems

IEC 61511 (ANSI/ISA

84.00.01-2004)

Functional safety - Safety instrumented systems for the process industry

sector

ROS 06/03-34 R001 FMEDA Report Version V1, Revision R1, or later, for the Rosemount

8800D Series Vortex Flowmeter

00813-0100-4004 Rosemount® 8800D Series Vortex Flow Meter Product Data Sheet

00809-0100-4004 Rosemount® 8800D Series Vortex Flow Meter Reference Manual

00825-0100-4004 Rosemount® 8800D Series Vortex Flow Meter Quick Start Guide

Before you begin

Safety Manual 5

Before you begin

6 Rosemount™ 8800D Safety Manual

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