Endress+Hauser Dipfit W CLA111 Bedienungsanleitung

BA135C/07/en/06.07

71042049

Operating Instructions

Dipfit W CLA111

Immersion assembly for conductivity measurement

Endress+Hauser

Brief overview

Here is how to use these Operating Instructions to commission your assembly quickly and safely:

Safety instructions

Page 4 ff.

Page 5

General safety instructions

Explanation of the warning symbols

You can find special instructions at the appropriate position in the chapter in question. The

significance is indicated with the icons Warning #, Caution "and Note !.

Installation

Page 7 ff.

Page 9 ff.

Page 15 ff.

Here you can find installation conditions such as the dimensions of the assembly.

These pages show you how to install the assembly.

Here you can find how to install a sensor in the assembly.

Maintenance

Page 19 ff.

Page 20 ff.

Page 22

For normal operation of the assembly, it is absolutely essential to carry out maintenance tasks on

a regular basis, such as sensor or assembly cleaning.

On the given pages you can find the accessories for the assembly.

Here you can find an overview of the spare parts which can be delivered.

Technical data

Page 7 ff.

Page 23

Dimensions

Environment and process, weight, materials etc.

Index

Page 25 You can find important terms and keywords on the individual sections here. Use the keyword

index to find the information you need quickly and efficiently.

Dipfit W CLA111

Endress+Hauser 3

Table of contents

1 Safety instructions . . . . . . . . . . . . . . . . 4

1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.2 Installation, commissioning and operation . . . . . . . . 4

1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.5 Notes on safety icons and symbols . . . . . . . . . . . . . . 5

2 Identification . . . . . . . . . . . . . . . . . . . . 6

2.1 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.3 Product structure . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3 Installation . . . . . . . . . . . . . . . . . . . . . . 7

3.1 Incoming acceptance, transport, storage . . . . . . . . . . 7

3.2 Installation conditions . . . . . . . . . . . . . . . . . . . . . . . 7

3.3 Installation instructions . . . . . . . . . . . . . . . . . . . . . . 9

3.4 Sensor installation . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.5 Post-installation check . . . . . . . . . . . . . . . . . . . . . . 16

4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 17

4.1 Connection of the sensors . . . . . . . . . . . . . . . . . . . 17

4.2 Post-connection check . . . . . . . . . . . . . . . . . . . . . . 18

5 Maintenance. . . . . . . . . . . . . . . . . . . . 19

5.1 Maintaining the assembly . . . . . . . . . . . . . . . . . . . 19

5.2 Cleaning the sensor . . . . . . . . . . . . . . . . . . . . . . . . 19

5.3 Cleaning agents . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

6 Accessories. . . . . . . . . . . . . . . . . . . . . 20

6.1 Installation material . . . . . . . . . . . . . . . . . . . . . . . 20

6.2 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

6.3 Extension cables . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6.4 Transmitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

6.5 Cleaning systems . . . . . . . . . . . . . . . . . . . . . . . . . . 21

7 Spare part kits . . . . . . . . . . . . . . . . . . 22

8 Technical data . . . . . . . . . . . . . . . . . . 23

8.1 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

8.2 Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

8.3 Mechanical construction . . . . . . . . . . . . . . . . . . . . 23

8.4 Fastening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Index . . . . . . . . . . . . . . . . . . . . . . . . . 25

Safety instructions Dipfit W CLA111

4Endress+Hauser

1 Safety instructions

1.1 Designated use

The immersion and process assembly Dipfit W CLA111 is suitable for universal use in water and

wastewater applications.

Its mechanical design permits its use in pressurized systems (see "Technical data").

Any other use than the one described here compromises the safety of persons and the entire

measuring system and is, therefore, not permitted.

The manufacturer is not liable for damage caused by improper or non-designated use.

1.2 Installation, commissioning and operation

Please note the following items:

• Installation, commissioning, operation and maintenance of the measuring system must only be

carried out by trained technical personnel.

The technical personnel must be authorized for the specified activities by the system operator.

• Electrical connection must only be carried out by a certified electrician.

• Technical personnel must have read and understood these Operating Instructions and must

adhere to them.

• Before commissioning the entire measuring point, check all the connections for

correctness. Ensure that electrical cables and hose connections are not damaged.

• Do not operate damaged products and secure them against unintentional

commissioning. Mark the damaged product as being defective.

• Measuring point faults may only be rectified by authorized and specially trained

personnel.

• If faults can not be rectified, the products must be taken out of service and secured against

unintentional commissioning.

• Repairs not described in these Operating Instructions may only be carried out at the

manufacturer’s or by the service organization.

1.3 Operational safety

The assembly has been designed and tested according to the state of the art and left the factory in

perfect functioning order.

Relevant regulations and European standards have been met.

As the user, you are responsible for complying with the following safety conditions:

• Installation instructions

• Local prevailing standards and regulations.

1.4 Return

If the assembly has to be repaired, please return it cleaned to the sales center responsible.

Please use the original packaging, if possible.

Please enclose the completed "Declaration of contamination" (copy the second last page of these

Operating Instructions) with the packaging and the transportation documents.

No repair without completed "Declaration of contamination"!

Dipfit W CLA111 Safety instructions

Endress+Hauser 5

1.5 Notes on safety icons and symbols

#Warning!

This symbol alerts you to hazards. They can cause serious damage to the instrument or to persons

if ignored.

"Caution!

This symbol alerts you to possible faults which could arise from incorrect operation. They could

cause damage to the instrument if ignored.

!Note!

This symbol indicates important items of information.

Identification Dipfit W CLA111

6Endress+Hauser

2 Identification

2.1 Nameplate

You can identify the assembly version by the order code on the nameplate. Please compare this code

with your order.

You can find possible assembly versions and the resulting order codes in the product structure.

2.2 Scope of delivery

The scope of delivery comprises:

• Dipfit W CLA111 assembly (ordered version)

• Measuring cable with plug for two-electrode sensor CLS21

• O-ring for sensors CLS21 and CLS21D

• Operating Instructions (English)

If you have any questions, please contact your supplier or your sales center responsible.

2.3 Product structure

a0007463

Fig. 1: Example of a nameplate

Immersion depth

0 Immersion depth: 1000 mm

1 Immersion depth: 2000 mm

2 Immersion depth: as specified: 500 - 3000 mm

3 Immersion depth: 500 mm

4 Immersion depth: 1500 mm

5 Immersion depth: 2500 mm

6 Immersion depth: 3000 mm

Assembly material

0 Thread G 1, O-rings: EPDM for CLS21 and CLS21D

1 Thread G ¾, O-rings: EPDM for CLS50

Process connection

A Flange DN 100, PP / pressureless

B Flange DN 100, PP / adjustable flange

C Flange DN 100; max. 4 bar

D Suspension bracket; 316Ti, immersion depth 1000 mm only

F For pendulum frame mounting

CLA 111- complete order code

DIPFIT W CLA111

spec.:

pressure: PN=0bar T=80°C

order code: CLA111-00A

serial no.: 2 10339 05A09

Dipfit W CLA111 Installation

Endress+Hauser 7

3 Installation

3.1 Incoming acceptance, transport, storage

• Make sure the packaging is undamaged!

Inform the supplier about damage to the packaging. Keep the damaged packaging until the matter

has been settled.

• Make sure the contents are undamaged!

Inform the supplier about damage to the delivery contents. Keep the damaged products until the

matter has been settled.

• Check that the scope of delivery is complete and agrees with your order and the shipping

documents.

• The packaging material used to store or to transport the product must provide shock protection

and humidity protection. The original packaging offers the best protection. Also, keep to the

approved ambient conditions (see "Technical data").

• If you have any questions, please contact your supplier or your sales center responsible.

3.2 Installation conditions

3.2.1 Dimensions

a0007454

Fig. 2: Version A and C with flange DN 100

a0007458

Fig. 3: Version B with adjustable flange DN 100

x + 140 (x + 5.51)

x = 1000, 2000, 500 ... 3000

(x = 39.4, 78.7, 19.7 to 118)

140 (5.51)

Ø 220 (8.66)

194 (7.64)

Ø63

(2.48)

Ø76

(2.99)

Ø60

(2.36)

(2.68)

Ø 151 (5.94)

(1.1)

mm (inch)

(1.42) 140 (5.51)

194 (7.64)

(2.68)

Ø76

(2.99)

(1.1)

250 ... 2950 (9.84 ... 116)

mm (inch)

Installation Dipfit W CLA111

8Endress+Hauser

a0007041

Fig. 4: Pressurized flange DN 100 for CLA111-C

a0007046

Fig. 5: Flange DN 100 for CLA111-A/B

a Through hole for star handle screws

a0007462

Fig. 6: *Length below the sensor holder

Ø18(0.71)

24(0.94)

133(5.24)

180(7.09)

220(8.66)

mm (inch)

194(7.64)

133(5.24)

180(7.09)

220(8.66)

Ø18(0.71)

24(0.94)

mm (inch)

24 (0.94)

(2.64)

148/153*

(5.83/6.02*)

CLS21 CLR30 CLS50

mm (inch)

Dipfit W CLA111 Installation

Endress+Hauser 9

3.3 Installation instructions

3.3.1 Measuring system

a0007461

Fig. 7: Example of a complete measuring system

Sensor holder

Immersion assembly Dipfit W CLA111

Measuring cable

Cable gland Pg 13.5

Extension cable

Transmitter Liquiline M CM42

Installation Dipfit W CLA111

10 Endress+Hauser

3.3.2 Installation of the assembly

a0007455

Fig. 8: Version A and C with flange DN 100

1 Phillips screw (4 pieces)

2 Assembly head

3 Dummy plug

4CableglandPg13.5

5 Star handle screws (not for pressurized version)

6 Flange DN 100 , A: standard , C: pressurized

flange

7 Assembly pipe

8 Sensor holder

9 Sensor holder with fixing bolts for Chemoclean

spray head CLR30

10 Quick fitting coupling for Chemoclean

11 Connecting pipe with pipe couplings for

Chemoclean

12 Spray head for Chemoclean

a0007459

Fig. 9: Version B with adjustable flange DN 100

1 Adjustable flange adapter (2 half-shells)

2 O-ring for tolerance compensation

3 Bayonet lock

4 Sensor holder

5 Tensioning screws (2 pieces)

6 Flange DN 100

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