Endress+Hauser CleanFit CPA 451 Bedienungsanleitung

Quality made by

Endress+Hauser

ISO 9001

BA 343C/07/en/11.03

51512512 CleanFit CPA 451

Retractable Process Assembly

Operating Instructions

CleanFit CPA 451

Endress+Hauser 3

Table of contents

1 Safety instructions . . . . . . . . . . . . . . 4

1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . 4

1.2 Installation, commissioning and operation . . . 4

1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . 4

1.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.5 Notes on safety icons and symbols . . . . . . . . . 5

2 Identification . . . . . . . . . . . . . . . . . . . 6

2.1 Device designation . . . . . . . . . . . . . . . . . . . . . 6

2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . 6

3 Installation. . . . . . . . . . . . . . . . . . . . . 7

3.1 Incoming acceptance, transport, storage . . . . 7

3.2 Installation conditions . . . . . . . . . . . . . . . . . . . 7

3.3 Installation instructions . . . . . . . . . . . . . . . . . . 9

3.4 Post-installation check . . . . . . . . . . . . . . . . . . 13

4 Operation . . . . . . . . . . . . . . . . . . . . . 14

4.1 First commissioning . . . . . . . . . . . . . . . . . . . . 14

4.2 Operating elements . . . . . . . . . . . . . . . . . . . . 14

4.3 Assembly operation . . . . . . . . . . . . . . . . . . . . 15

5 Maintenance . . . . . . . . . . . . . . . . . . 16

5.1 Cleaning of the assembly . . . . . . . . . . . . . . . 16

5.2 Cleaning of the sensor . . . . . . . . . . . . . . . . . . 16

5.3 Cleaning agents . . . . . . . . . . . . . . . . . . . . . . . 17

6 Accessories . . . . . . . . . . . . . . . . . . . 18

6.1 Accessories kits . . . . . . . . . . . . . . . . . . . . . . . 18

6.2 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

6.3 Welded fitting . . . . . . . . . . . . . . . . . . . . . . . . . 18

6.4 Profiling plates . . . . . . . . . . . . . . . . . . . . . . . . 19

6.5 Documentation . . . . . . . . . . . . . . . . . . . . . . . . 19

7 Trouble-shooting. . . . . . . . . . . . . . . 20

7.1 Replacing damaged parts . . . . . . . . . . . . . . . 20

7.2 Replacing seals . . . . . . . . . . . . . . . . . . . . . . . 20

7.3 Spare part kits . . . . . . . . . . . . . . . . . . . . . . . . 22

7.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

7.5 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

8 Technical data . . . . . . . . . . . . . . . . . 24

8.1 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . 24

8.2 Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

8.3 Mechanical construction . . . . . . . . . . . . . . . . 25

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Safety instructions CleanFit CPA 451

4Endress+Hauser

1Safetyinstructions

1.1 Designated use

The manually or pneumatically operated retractable assembly Cleanfit CPA 451 is

designed for installing pH sensors in tanks and pipes.

Its mechanical design permits its use in pressurised systems (see "Technical data").

Any other use than the one described here compromises the safety of persons and the

entire measuring system and is, therefore, not permitted.

The manufacturer is not liable for damage caused by improper or non-designated use.

1.2 Installation, commissioning and operation

Please note the following items:

•Installation, electrical connection, commissioning, operation and maintenance of the

measuring system must only be carried out by trained technical personnel.

The technical personnel must be authorised for the specified activities by the system

operator.

•Technical personnel must have read and understood these Operating Instructions

and must adhere to them.

•Before commissioning the entire measuring point, check all the connections for

correctness. Ensure that electrical cables and hose connections are not damaged.

•Do not operate damaged products and secure them against unintentional

commissioning. Mark the damaged product as being defective.

•Measuring point faults may only be rectified by authorised and specially trained

personnel.

•If faults can not be rectified, the products must be taken out of service and secured

against unintentional commissioning.

•Repairs not described in these Operating Instructions may only be carried out at the

manufacturer’s or by the Endress+Hauser service organisation.

1.3 Operational safety

The assembly has been designed and tested according to the state of the art and left

the factory in perfect functioning order.

Relevant regulations and European standards have been met.

As the user, you are responsible for complying with the following safety conditions:

•Installation instructions

•Local prevailing standards and regulations.

1.4 Return

If the assembly has to be repaired, please return it cleaned to the Endress+Hauser

sales centre responsible.

Please use the original packaging, if possible.

Please enclose the completed Dangerous Goods sheet (copy the second last page of

these Operating Instructions) with the packaging and also the shipping documents.

No repair without completed Dangerous Goods sheet!

CleanFit CPA 451 Safety instructions

Endress+Hauser 5

1.5 Notes on safety icons and symbols

Warning!

This symbol alerts you to hazards. They can cause serious damage to the instrument or

to persons if ignored.

Caution!

This symbol alerts you to possible faults which could arise from incorrect operation.

They could cause damage to the instrument if ignored.

Note!

This symbol indicates important items of information.

Identification CleanFit CPA 451

6Endress+Hauser

2 Identification

2.1 Device designation

2.1.1 Nameplate

You can identify the assembly version by the order code on the nameplate. Please

compare this code with your order.

You can find possible assembly versions and the resulting order codes in the product

structure.

2.1.2 Product structure

* not applicable: CPF 81/82-xx3 with 58 mm (2.28") immersion depth

2.2 Scope of delivery

The scope of delivery comprises:

•CleanFit assembly (ordered version)

•Operating Instructions (English).

If you have any questions, please contact your supplier or your Endress+Hauser sales

centre responsible (see back page of these Operating Instructions).

C07-CPA451xx-18-07-00-en-001.eps

Fig. 1: Example of a nameplate

Sensor lift / Immersion depth

A Short lift, Immersion depth approx. 170 mm / 6.69" (process connections A and B only)

B Long lift, Immersion depth approx. 270 mm / 10.63"

Sensor type / Connection

3 For CPA 81/82* with NPT ¾", Sensor length approx. 140 mm / 5.51"

Process connection

A G2 internal thread

B G2 internal thread with welded fitting h = 50 mm / 1.97"

C Flange DN 50 / PN 16 acc. to EN 1092/1

D Flange ANSI 2" / 150 lbs

CPA 451- complete order code

ENDRESS+HAUSER

CLEANFIT CPA 451

order code:

serial no.:

spec.

pressure: PN=10bar T=80°C

CPA451-A2A

2 11859 05C79

CleanFit CPA 451 Installation

Endress+Hauser 7

3 Installation

3.1 Incoming acceptance, transport, storage

•Make sure the packaging is undamaged!

Inform the supplier about damage to the packaging.

Keep the damaged packaging until the matter has been settled.

•Make sure the contents are undamaged!

Inform the supplier about damage to the delivery contents.

Keep the damaged products until the matter has been settled.

•Check that the scope of delivery is complete and agrees with your order and the

shipping documents.

•The packaging material used to store or to transport the product must provide shock

protection and humidity protection. The original packaging offers the best protection.

Also, keep to the approved ambient conditions (see "Technical data").

•If you have any questions, please contact your supplier or your Endress+Hauser

sales centre responsible (see back page of these Operating Instructions).

3.2 Installation conditions

3.2.1 Dimensions

C07-CUA451xx-06-07-en-003.eps

Fig. 2: Assembly with welding neck (short

lift)

* Dimensions depend on sensor, see

below

C07-CUA451xx-06-07-00-en-002.eps

Fig. 3: Assembly with flange connection

(long lift)

* Dimensions depend on sensor, see

below

C07-CUA451xx-06-07-00-en-001.eps

Fig. 4: Assembly in service position

** Assembly version with short lift

(see product structure)

*** There must be additional space of 350 mm (13.78") for sensor installation!

32 /

1.26 227 /

8.94

53 /

2.09

85 / 3.35

Ø 49.5/

Ø 1.95 mm /

inch

0.04

32 /

1.26

105 / 4.13

227 /

8.94

53 /

2.09

85 / 3.35

Ø 49.5/

Ø 1.95

mm /

inch

105

4.13

100

3.94

191** / 296

7.52** / 11.65

443** / 548

17.44** / 21.57 + 350 / 13.78* **

inch

* Dimension acc. to sensor type:

CPF 81-xx2: 6 mm (0.24")

CPF 81/82-xx1: 17 mm (0.67")

Installation CleanFit CPA 451

8Endress+Hauser

3.2.2 Process connections

C07-CUA451xx-04-07-00-en-001.eps

Abb. 5: Process connections

A Internal thread G2

B Internal thread G2 with welded fitting

C Flange DN 50 / PN 16 and Flange ANSI 2" / 150 lbs

a: DN 50: Ø 125 (4.92"), ANSI 2": Ø 120.7 (4.75")

b: DN 50: Ø 165 (6.50"), ANSI 2": Ø 152.4 (6.00")

3.2.3 Notes on installation

The assembly is designed for installation on tanks and pipes. Suitable nozzles must be

available for this.

Installation place

Install the assembly at places with constant flow. The minimum pipe diameter is DN 80.

C07-CPA451xx-11-07-00-de-001.eps

Fig. 6: Permissible and impermissible sensor installation positions

1 Ascending pipe, best position

2 Horizontal pipe, sensor top down, impermissible due to air cushion or foam bubble forming

3 Horizontal pipe, installation with permissible emitting angles (acc. to sensor version)

4 Overhead installation, impermissible due missing electrolyte contact of the internal lead

5 Down pipe, impermissible

Note!

•Do not install the assembly at places, where air cushions or foam bubbles can be

formed or where suspended particles can settle on the sensor optics (→Fig. 6).

•Measuring errors can occur, if:

– the electrode is not immersed into the medium

– suspended particles are settled on the glass membrane of the electrode

– the electrode is installed horizontal or overhead (the min. installation angle is 15° for

the internal lead to have electrolyte contact).

CA B

32 / 1.26

mm / inch

Detail A,

(top view)

Detail A, rotated

(side view)

90°

CleanFit CPA 451 Installation

Endress+Hauser 9

Orientation

Caution!

•Avoid a siphon effect1at the rinse chamber outlet when installing with inclined

orientation. The inlet to the rinse chamber must be from below.

3.3 Installation instructions

3.3.1 Measuring system

A complete measuring system comprises:

•CleanFit CPA 451 assembly

•OrbiPac W CPF 81/82 pH/ORP electrode

•Liquisys M CPM 223/253 transmitter

C07-CPA451xx-14-07-00-xx-001.eps

Fig. 9: Measuring system

1 OrbiPac W CPF 81/82 pH / Redox electrode

2 Liquisys M CPM 223/253

3 CleanFit CPA 451

4 Medium flow direction

C07-CPA451xx-11-07-00-xx-003.eps

Fig. 7: Ascending pipe and tank side installation

αmin. 15°

1 Medium flow direction

C07-CPA451xx-11-07-00-xx-002.eps

Fig. 8: Tank top installation

αmin. 15°

1 Medium flow direction

190°

α α

1) Siphon effect: line emptied by vacuum

Installation CleanFit CPA 451

10 Endress+Hauser

3.3.2 Installing the assembly into the process

Move the assembly into the "Service" position (outer sleeve inserted in the assembly)

and secure the assembly to the tank or the piping using your selected process

connection.

Note!

Depending on the process connection, please observe the following:

•Check the installation of the flange seal between the flanges.

3.3.3 Rinse water connection (optionally)

You can rinse the sensor in the Service position with a second ball valve for the rinse

chamber (see Accessories).

Connect the rinse water pipe to the designated rinse nozzle. Both rinse nozzles on the

assembly are identical. Use one as an inlet and the other as an outlet.

Operate the rinse water connection of the assembly with a water pressure of 2 to

max. 6 bar (29 to 87 psi). In addition, install a non-return valve and a dirt trap (100 µm)

in the water supply line (at the inlet to the assembly).

Caution!

If it is possible for the water pressure to rise above 6 bar (87 psi, including any transient

pressure surges), install a pressure reducing valve upstream. Otherwise the assembly

may be damaged.

Besides water, other or additional cleaning solutions may be used in the rinse chamber.

Pay attention to the material resistance of the assembly and comply with the maximum

permitted temperatures and pressures.

C07-CUA451xx-15-07-06-xx-001.eps

Fig. 10: Assembly in measuring mode (ball valve

open)

Hand lever for ball valve open/close

Process connection (Flange DN 50 / PN 16)

Outer sleeve

Locking pin

Fastening screws

Bayonet joint

Handle

Lubricator nipple

Air relief valve resp. rinse water connection

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Endress+Hauser Industrieanlagen Handbücher

Endress+Hauser

Endress+Hauser Soliwave FQR56 Bedienungsanleitung

Endress+Hauser

Endress+Hauser Soliwave FQR56 Bedienungsanleitung

Endress+Hauser

Endress+Hauser Proline t-mass 300 Bedienerhandbuch

Endress+Hauser

Endress+Hauser CleanFit P CPA 474 Bedienungsanleitung

Endress+Hauser

Endress+Hauser 51517656 CleanFit H CPA 475 Bedienungsanleitung

Endress+Hauser

Endress+Hauser Soliwave FDR16 Technische Daten

Endress+Hauser

Endress+Hauser Cleanfit CPA871 Bedienungsanleitung

Endress+Hauser

Endress+Hauser Liquistation CSF39 Technische Daten

Endress+Hauser

Endress+Hauser Hart Proline Promag P 500 Bedienerhandbuch

Endress+Hauser

Endress+Hauser Flowmeter Proline 500 Technische Daten

Endress+Hauser

Endress+Hauser Micropilot FMR67 Firmware-Update

Endress+Hauser

Endress+Hauser Cerabar PMC11 Bedienungsanleitung

Endress+Hauser

Endress+Hauser Deltabar S PMD75 Bedienerhandbuch

Endress+Hauser

Endress+Hauser Kit CSF48 Bedienungsanleitung

Endress+Hauser

Endress+Hauser Teqwave F/I Technische Daten

Endress+Hauser

Endress+Hauser Liquiline System CA80PH Technische Daten

Endress+Hauser

Endress+Hauser OUSTF10 Bedienungsanleitung

Endress+Hauser

Endress+Hauser Fieldgate FXA720 Bedienungsanleitung

Endress+Hauser

Endress+Hauser Prothermo NMT 539 Bedienungsanleitung

Endress+Hauser

Endress+Hauser Tankvision Multi Scan NXA83 Bedienungsanleitung

Endress+Hauser

Endress+Hauser TOC Analyzer CA78 Bedienungsanleitung

Endress+Hauser

Endress+Hauser SpectraSensors OXY5500 Installationsanleitung

Endress+Hauser

Endress+Hauser Cleanfit P CPA471 Bedienungsanleitung

Endress+Hauser

Endress+Hauser FieldEdge SGC500 Bedienungsanleitung

Beliebte Industrieanlagen Handbücher anderer Marken

ABB

ABB Unifix AD Handbuch

Mark 7

Mark 7 Evolution Bedienungsanleitung

Husky

Husky HyPET Bedienungsanleitung

bora

bora PM-1800 Bedienungsanleitung

Grizzly

Grizzly T32428 Bedienungsanleitung

Siemens

Siemens 8MF1 Series Bedienungsanleitung

ABB

ABB HT610965 Bedienungsanleitung

ABB

ABB SafeLink Bedienungsanleitung

Phoenix

Phoenix PHX-150 Bedienungsanleitung

ABB

ABB A165-L32 Bedienungsanleitung

ABB

ABB HT842936 Bedienungsanleitung

Hermetica

Hermetica 10 Series Bedienungsanleitung

HORNER

HORNER OEE Solution Bedienungsanleitung

Hammerhead

Hammerhead HG375 Bedienungsanleitung

SCHUNK

SCHUNK VERO-S NSE-A3 138 Gebrauchsanweisung

ABB

ABB HT566657 Bedienungsanleitung

Webasto

Webasto GSE CAN Bedienungsanleitung

ABB

ABB HT614003 Bedienungsanleitung