Endress+Hauser Liquiline Control CDC90 Bedienungsanleitung

Products Solutions Services

Operating Instructions

Liquiline Control CDC90

Automated cleaning and calibration of Memosens

sensors

BA01707C/07/EN/05.19

71461882

2019-12-11

Valid as of version

2.0.0.0

Liquiline Control CDC90 Table of contents

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Table of contents

1 About this document ................ 5

1.1 Symbols .............................. 5

1.2 Documentation ........................ 5

2 Basic safety instructions ............ 6

2.1 Requirements for personnel ............... 6

2.2 Designated use ........................ 6

2.3 Workplace safety ....................... 6

2.4 Operational safety ...................... 6

2.5 Product safety ......................... 8

2.6 IT security ............................ 8

3 Product description ................. 9

3.1 System structure ....................... 9

3.2 Overview of pneumatic control unit ........ 10

4 Incoming acceptance and product

identification ..................... 11

4.1 Incoming acceptance ................... 11

4.2 Product identification ................... 11

4.3 Scope of delivery ...................... 12

4.4 Certificates and approvals ............... 12

5 Installation ....................... 13

5.1 Installation conditions .................. 13

5.2 Dimensions .......................... 13

5.3 Wall mounting ....................... 16

5.4 Maximum hose and cable length for one

measuring point ...................... 17

5.5 Multihose bracket ..................... 17

5.6 Securing rinsing block to assembly ......... 18

5.7 Mounting the changeover valve for the 2nd

measuring point ...................... 19

5.8 Mechanical connection ................. 20

5.9 Post-installation check .................. 29

6 Electrical connection .............. 31

6.1 Connection conditions .................. 31

6.2 Connecting the CDC90 control unit ......... 31

6.3 Connecting the sensors ................. 36

6.4 Connecting additional inputs and outputs .... 37

6.5 Connecting digital communication ......... 39

6.6 Connecting the pneumatic control unit ...... 42

6.7 Connecting the main supply voltage ........ 46

6.8 Ensuring the degree of protection .......... 47

6.9 Post-connection check .................. 48

7 System integration ................ 49

7.1 Web server .......................... 49

7.2 Fieldbus systems ...................... 49

8 Operation options ................. 51

8.1 Overview ............................ 51

8.2 Access to the operating menu via the local

display ............................. 52

8.3 Access to the operating menu via the Web

browser ............................. 54

9 Commissioning .................... 55

9.1 Preparatory steps ...................... 55

9.2 Function check ....................... 55

9.3 Switching on the measuring device ......... 56

9.4 Configuring the measuring device .......... 57

10 Operation ......................... 61

10.1 Reading measured values ................ 61

10.2 Adapting the measuring device to the process

conditions ........................... 61

11 Diagnostics and troubleshooting ... 71

11.1 General troubleshooting ................. 71

11.2 Overview of diagnostic information ........ 71

11.3 Event logbook ........................ 77

11.4 Resetting the measuring device ........... 78

11.5 Firmware history ...................... 78

12 Maintenance ...................... 79

12.1 Cleaning ............................ 79

13 Repair ............................ 83

13.1 General notes ........................ 83

13.2 Spare parts .......................... 83

13.3 Return .............................. 85

13.4 Disposal ............................ 85

14 Accessories ....................... 85

14.1 Assemblies .......................... 85

14.2 Sensors ............................. 87

14.3 Additional functionality ................. 88

14.4 Other accessories ...................... 89

15 Technical data .................... 91

15.1 Input ............................... 91

15.2 Digital inputs, passive .................. 91

15.3 Current input, passive .................. 91

15.4 Input ............................... 92

15.5 Output ............................. 93

15.6 Power supply ......................... 96

15.7 Performance characteristics .............. 97

15.8 Environment ......................... 97

15.9 Mechanical construction ................ 98

Table of contents Liquiline Control CDC90

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Index ................................. 101

Liquiline Control CDC90 About this document

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1 About this document

Structure of information Meaning

LDANGER

Causes (/consequences)

If necessary, Consequences of

non-compliance (if applicable)

‣Corrective action

This symbol alerts you to a dangerous situation.

Failure to avoid the dangerous situation will result in a fatal or serious

injury.

LWARNING

Causes (/consequences)

If necessary, Consequences of

non-compliance (if applicable)

‣Corrective action

This symbol alerts you to a dangerous situation.

Failure to avoid the dangerous situation can result in a fatal or serious

injury.

LCAUTION

Causes (/consequences)

If necessary, Consequences of

non-compliance (if applicable)

‣Corrective action

This symbol alerts you to a dangerous situation.

Failure to avoid this situation can result in minor or more serious injuries.

NOTICE

Cause/situation

If necessary, Consequences of

non-compliance (if applicable)

‣Action/note

This symbol alerts you to situations which may result in damage to

property.

1.1 Symbols

Symbol Meaning

Additional information, tips

Permitted or recommended

Not permitted or not recommended

Reference to device documentation

Reference to page

Reference to graphic

 Result of a step

1.1.1 Symbols on the device

Symbol Meaning

Reference to device documentation

1.2 Documentation

The following manuals which are available on the complement these Brief Operating

Instructions Operating Instructions:

• Brief Operating Instructions for Liquiline Control CDC90

• Operating Instructions for Memosens, BA01245C

• Software description for Memosens inputs

• Calibration of Memosens sensors

• Sensor-specific diagnostics and troubleshooting

Basic safety instructions Liquiline Control CDC90

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2 Basic safety instructions

2.1 Requirements for personnel

• Installation, commissioning, operation and maintenance of the measuring system may

be carried out only by specially trained technical personnel.

• The technical personnel must be authorized by the plant operator to carry out the

specified activities.

• The electrical connection may be performed only by an electrical technician.

• The technical personnel must have read and understood these Operating Instructions

and must follow the instructions contained therein.

• Faults at the measuring point may only be rectified by authorized and specially trained

personnel.

Repairs not described in the Operating Instructions provided must be carried out only

directly at the manufacturer's site or by the service organization.

2.2 Designated use

Liquiline Control CDC90 is a fully automatic measuring, cleaning and calibration system

for Memosens sensors. The system is fully equipped with power supply cables and a hose

system.

2.2.1 Non-designated use

Use of the device for any purpose other than that described, poses a threat to the safety of

people and of the entire measuring system and is therefore not permitted.

The manufacturer is not liable for damage caused by improper or non-designated use.

2.3 Workplace safety

As the user, you are responsible for complying with the following safety conditions:

• Installation guidelines

• Local standards and regulations

• Regulations for explosion protection

Electromagnetic compatibility

• The product has been tested for electromagnetic compatibility in accordance with the

applicable international standards for industrial applications.

• The electromagnetic compatibility indicated applies only to a product that has been

connected in accordance with these Operating Instructions.

2.4 Operational safety

Before commissioning the entire measuring point:

1. Verify that all connections are correct.

2. Ensure that electrical cables and hose connections are undamaged.

3. Do not operate damaged products, and protect them against unintentional operation.

4. Label damaged products as defective.

During operation:

‣If faults cannot be rectified:

products must be taken out of service and protected against unintentional operation.

Liquiline Control CDC90 Basic safety instructions

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LCAUTION

Cleaning not switched off during calibration or maintenance activities

Risk of injury due to medium or cleaning agent!

‣If a cleaning system is connected, switch it off before removing a sensor from the

medium.

‣If you wish to check the cleaning function and have therefore not switched off the

cleaning system, wear protective clothing, goggles and gloves or take other appropriate

measures.

Basic safety instructions Liquiline Control CDC90

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2.5 Product safety

2.5.1 State-of-the-art technology

The product is designed to meet state-of-the-art safety requirements, has been tested, and

left the factory in a condition in which it is safe to operate. The relevant regulations and

international standards have been observed.

2.6 IT security

We only provide a warranty if the device is installed and used as described in the

Operating Instructions. The device is equipped with security mechanisms to protect it

against any inadvertent changes to the device settings.

IT security measures in line with operators' security standards and designed to provide

additional protection for the device and device data transfer must be implemented by the

operators themselves.

Liquiline Control CDC90 Product description

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3 Product description

3.1 System structure

A complete measuring system comprises the following components:

• CDC90 control unit

• Pneumatic control unit

• Canister pump unit

The system is available in different versions. Here is a complete overview comprising all of

the system's modules.

A0032271

 1 Overview of CDC90

1 CDC90 control unit 5 Canister with buffer solutions and

cleaner

2 Mounting plate 6 Canister holder

3 EtherNet switch 7 Float switch

4 Pneumatic control unit 8 Pumps

Product description Liquiline Control CDC90

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3.2 Overview of pneumatic control unit

611

A0031834

 2 Pneumatic control unit

1 Pilot valve manifold, bus node 8 Actuator terminal

2 Compressed air 9 Output interface terminal

3 F1 fuse of the pneumatic control unit and CDC90 control

unit

10 Pressure switch

4 F1 fuse 11 External remote IO, DIO

5 24 V power unit 12 Pilot valves

6 230/100 V terminal 13 Sound absorber

7 24 V terminal 14 Valve disk

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