Endress+Hauser Liquistation CSF48 Bedienungsanleitung

Products Solutions Services

BA00443C/07/EN/18.13

71238969

Valid as of:

Softwareversion 01.05.00

Operating Instructions

Liquistation CSF48

Automatic sampler for liquid media

Endress+Hauser

Liquistation CSF48

Table of contents

1 Document information . . . . . . . 5

1.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2 Symbols used . . . . . . . . . . . . . . . . . . . . . . . 5

1.3 Documentation . . . . . . . . . . . . . . . . . . . . . 6

2 Basic safety instructions . . . . . . 7

2.1 Requirements for personnel . . . . . . . . . . . 7

2.2 Designated use . . . . . . . . . . . . . . . . . . . . . . 7

2.3 Occupational safety . . . . . . . . . . . . . . . . . . 7

2.4 Operational safety . . . . . . . . . . . . . . . . . . . 8

2.5 Product safety . . . . . . . . . . . . . . . . . . . . . . 8

3 Device description . . . . . . . . . . . 9

3.1 Device design . . . . . . . . . . . . . . . . . . . . . . . 9

3.2 Device architecture . . . . . . . . . . . . . . . . . 12

4 Incoming acceptance and

product identification . . . . . . . 14

4.1 Incoming acceptance . . . . . . . . . . . . . . . . 14

4.2 Product identification . . . . . . . . . . . . . . . 14

4.3 Scope of delivery . . . . . . . . . . . . . . . . . . . 15

4.4 Certificates and approvals . . . . . . . . . . . 15

5 Installation . . . . . . . . . . . . . . . . 16

5.1 Installation conditions . . . . . . . . . . . . . . 16

5.2 Erecting the sampler . . . . . . . . . . . . . . . . 23

5.3 Sampling with a flow assembly . . . . . . . 27

5.4 Post-installation check . . . . . . . . . . . . . . 28

6 Electrical connection . . . . . . . . 29

6.1 Connection conditions . . . . . . . . . . . . . . 29

6.2 Connecting the sampler . . . . . . . . . . . . . 32

6.3 Connection compartment in the controller

housing . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

6.4 Terminal assignment for input/output

signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

6.5 Connecting the sensors . . . . . . . . . . . . . . 44

6.6 Connecting additional inputs, outputs or

relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

6.7 Connecting digital communication . . . . 52

6.8 Hardware settings . . . . . . . . . . . . . . . . . . 54

6.9 Guaranteeing the degree of protection . 54

6.10 Post-connection check . . . . . . . . . . . . . . 55

7 System integration. . . . . . . . . . 56

7.1 Web server . . . . . . . . . . . . . . . . . . . . . . . . 56

7.2 Service interface . . . . . . . . . . . . . . . . . . . . 57

7.3 Fieldbuses . . . . . . . . . . . . . . . . . . . . . . . . . 59

8 Operation options . . . . . . . . . . 61

8.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . 61

8.2 Access to the operating menu via the local

display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

8.3 Configuration options . . . . . . . . . . . . . . . 63

9 Commissioning . . . . . . . . . . . . . 66

9.1 Function check . . . . . . . . . . . . . . . . . . . . . 66

9.2 Switching on the unit . . . . . . . . . . . . . . . . 66

9.3 Basic setup . . . . . . . . . . . . . . . . . . . . . . . . . 69

9.4 Sampling programs . . . . . . . . . . . . . . . . . 70

10 Operation. . . . . . . . . . . . . . . . . . 73

10.1 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

10.2 General settings . . . . . . . . . . . . . . . . . . . . 75

10.3 Programming . . . . . . . . . . . . . . . . . . . . . . 95

10.4 Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

10.5 Outputs . . . . . . . . . . . . . . . . . . . . . . . . . 154

10.6 Additional functions . . . . . . . . . . . . . . . 164

Liquistation CSF48

11 Diagnostics and

troubleshooting . . . . . . . . . . . 183

11.1 General troubleshooting . . . . . . . . . . . 183

11.2 Diagnostic information on the onsite

display . . . . . . . . . . . . . . . . . . . . . . . . . . 185

11.3 Diagnostic information via web browser . .

185

11.4 Diagnostic information via fieldbus . . 185

11.5 Adjusting diagnostic information . . . . 185

11.6 Overview of diagnostic information . . 188

11.7 Pending diagnostic messages . . . . . . . 198

11.8 Diagnostics list . . . . . . . . . . . . . . . . . . . 198

11.9 Logbooks . . . . . . . . . . . . . . . . . . . . . . . . 199

11.10 Device information . . . . . . . . . . . . . . . 206

11.11 Simulation . . . . . . . . . . . . . . . . . . . . . . 209

11.12 Resetting the measuring device . . . . . 210

11.13 Term information . . . . . . . . . . . . . . . . 214

11.14 Status of inputs/outputs . . . . . . . . . . . 214

11.15 Firmware history . . . . . . . . . . . . . . . . . 215

12 Maintenance. . . . . . . . . . . . . . 217

12.1 Recommended maintenance . . . . . . . . 217

12.2 Calibration . . . . . . . . . . . . . . . . . . . . . . . 218

12.3 Replacing the pump tube . . . . . . . . . . . 223

12.4 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . 225

12.5 Replacing the rechargeable batteries . 231

12.6 Technical support . . . . . . . . . . . . . . . . . 232

13 Repair. . . . . . . . . . . . . . . . . . . . 233

13.1 Spare parts . . . . . . . . . . . . . . . . . . . . . . . 233

13.2 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . 239

13.3 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . 239

14 Accessories . . . . . . . . . . . . . . . 240

14.1 Accessories for Liquistation CSF48 . . 240

14.2 Measuring cable . . . . . . . . . . . . . . . . . . 244

14.3 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . 244

15 Technical data . . . . . . . . . . . . 249

15.1 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249

15.2 Temperature inputs . . . . . . . . . . . . . . . . 249

15.3 Binary input, passive . . . . . . . . . . . . . . . 249

15.4 Analog input, passive/active . . . . . . . . 249

15.5 Output . . . . . . . . . . . . . . . . . . . . . . . . . . . 250

15.6 Current output, active . . . . . . . . . . . . . . 251

15.7 Relay outputs . . . . . . . . . . . . . . . . . . . . . 252

15.8 Protocol-specific data . . . . . . . . . . . . . . 253

15.9 Power supply . . . . . . . . . . . . . . . . . . . . . 256

15.10 Performance characteristics . . . . . . . . 257

15.11 Environment . . . . . . . . . . . . . . . . . . . . . 258

15.12 Process . . . . . . . . . . . . . . . . . . . . . . . . . . 259

15.13 Mechanical construction . . . . . . . . . . . 260

Index . . . . . . . . . . . . . . . . . . . . 263

Liquistation CSF48 Document information

Endress+Hauser 5

1 Document information

1.1 Warnings

The structure, signal words and safety colors of the signs comply with the specifications of

ANSI Z535.6 ("Product safety information in product manuals, instructions and other collateral

materials").

1.2 Symbols used

Safety message structure Meaning

DANGER

Cause (/consequences)

Consequences if safety

message is not heeded

‣Corrective action

This symbol alerts you to a dangerous situation.

Failure to avoid the situation will result in a fatal or serious

injury.

WARNING

Cause (/consequences)

Consequences if safety

message is not heeded

‣Corrective action

This symbol alerts you to a dangerous situation.

Failure to avoid the situation can result in a fatal or serious

injury.

CAUTION

Cause (/consequences)

Consequences if safety

message is not heeded

‣Corrective action

This symbol alerts you to a dangerous situation.

Failure to avoid this situation can result in minor or medium

injury.

NOTICE

Cause/situation

Consequences if safety

message is not heeded

‣Action/note

This symbol alerts you to situations that can result in damage

to property and equipment.

Additional information, tips

Permitted or recommended

Forbidden or not recommended

Document information Liquistation CSF48

6Endress+Hauser

1.3 Documentation

The following manuals complement these Operating Instructions and are available on the

CD-ROM:

• Brief Operating Instructions Liquistation CSF48

• Operating Instructions Memosens, BA01245C

– Software description for Memosens inputs

– Calibration of Memosens sensors

– Sensor-specific diagnostics and troubleshooting

• Operating Instructions for HART communication, BA00486C

– Onsite settings and installation instructions for HART

– Description of HART drivers

• Guidelines for communication via fieldbus and web server

– HART, SD01187C

– PROFIBUS, SD01188C

– Modbus, SD01189C

– Web server, SD01190C

The CD also contains:

• Technical Information Liquistation CSF48

• Special Documentation: Sampler application manual SD01068C

• Documentation for other devices in the Liquiline family:

– Liquiline CM44x (field device)

– Liquiline CM44xR (DIN rail device)

– Liquiport CSP44

•Simulationsoftware

Liquistation CSF48 Basic safety instructions

Endress+Hauser 7

2 Basic safety instructions

2.1 Requirements for personnel

‣Installation, commissioning, operation and maintenance of the measuring system must only

be carried out by specially trained technical personnel.

‣The technical personnel must be authorized by the system operator to perform the specified

tasks.

‣The electrical connection may be performed only by an electrical technician.

‣The technical personnel must have read and understood these Operating Instructions and

must comply with them.

‣Faults at the measuring point may only be rectified by authorized and specially trained

personnel.

Repairs not described in the enclosed Operating Instructions may only be carried out

directly at the manufacturer’s or by the service organization.

2.2 Designated use

Liquistation CSF48 is a stationary sampler for liquid media. The samples are taken

discontinuously using a vacuum pump, peristaltic pump or sampling assembly and are then

distributed into sample containers and stored in a cool place.

The sampler is designed for use in the following applications:

• Municipal and industrial wastewater treatment plants

• Laboratories and Water Conservancy Boards

• Monitoring of liquid media in industrial processes

Any other use than the one described here compromises the safety of persons and of the entire

measuring system and is therefore not permitted.

The manufacturer is not liable for damage caused by improper or non-designated use.

2.3 Occupational safety

As the user, you are responsible for observing the following safety regulations:

• Installation guidelines

• Local standards and regulations

Electromagnetic compatibility

The product has been tested for electromagnetic compatibility in accordance with the applicable

European standards for industrial applications.

The electromagnetic compatibility indicated applies only to a product that has been connected

in accordance with the instructions

in these Operating Instructions.

Basic safety instructions Liquistation CSF48

8Endress+Hauser

2.4 Operational safety

‣Before commissioning the entire measuring point, ensure that all the connections are

correct. Ensure that electric cables and hose connections are not damaged.

‣Do not operate damaged products and secure them against unintentional commissioning.

Mark the damaged product as defective.

‣If faults cannot be rectified, the products must be taken out of service and secured against

unintentional commissioning.

CAUTION

The cleaning system is not switched off during calibration or maintenance activities

Risk of injury due to medium or cleaning agent

‣If a cleaning system is connected, switch it off before removing a sensor from the medium.

‣If you are not switching off the cleaning system because you wish to test the cleaning

function, wear protective clothing, goggles and gloves or take other appropriate measures.

2.5 Product safety

2.5.1 State of the art

The product is designed to meet state-of-the-art safety requirements, has been tested and left

the factory in a condition in which it is safe to operate.

Relevant regulations and European standards have been observed.

Connected equipment to the sampler shall be in compliance with the relevant safety standard.

2.5.2 IT security

We only provide a warranty if the device is installed and used as described in the Operating

Instructions. The device is equipped with security mechanisms to protect it against any

inadvertent changes to the device settings.

IT security measures in line with operators' security standards and designed to provide

additional protection for the device and device data transfer must be implemented by the

operators themselves.

Support in the performance of this task can be requested from Endress+Hauser.

Liquistation CSF48 Device description

Endress+Hauser 9

3Devicedescription

3.1 Device design

A complete sampling unit comprises:

Liquistation CSF48 for open channels, with the following depending on the version ordered:

• Controller with display, soft keys and navigator

• Vacuum or peristaltic pump for sampling

• Plastic (PE) or glass sample bottles for sample preservation

• Sample compartment temperature control (optional) for safe sample storage

• Suction line with suction strainer

a0011690

Fig. 1: Example of a Liquistation CSF48, version with vacuum pump

Controller

Window (optional)

Dosing compartment door

Suction line connection

Sampling compartment door

Sample bottles, e.g. 2 x 12 PE 1 liter

bottles

Bottle trays (depending on the sample

bottles selected)

Distribution plate (depending on the

sample bottles selected)

Distribution arm

Vacuum system, e.g. dosing system with

conductive sample sensor

a0013207

Fig. 2: Example of a Liquistation CSF48, version with peristaltic pump

Controller

Window (optional)

Dosing compartment door

Suction line connection

Sampling compartment door

Sample bottles, e.g. 2 x 12 PE 1 liter

bottles

Bottle trays (depending on the sample

bottles selected)

Distribution plate (depending on the

sample bottles selected)

Distribution arm

Peristaltic pump

Device description Liquistation CSF48

10 Endress+Hauser

WARNING

Danger of injury due to rotating parts

‣Do not open the cover of the peristaltic pump while the pump is operating.

‣Secure the sampler against unintentional start-up whilst you work on the opened hose

pump.

A complete sampling unit for pressure pipes comprises:

Liquistation CSF48 and Samplefit CSA420 sampling assembly with:

• Controller with display, soft keys and navigator

• Samplefit CSA420 sampling assembly for 10 ml, 30 ml or 50 ml sample volume depending on

the version ordered

• Plastic (PE) or glass sample bottles for sample preservation

• Sample compartment temperature control (optional) for safe sample storage

a0015868

Fig. 3: Example of a Liquistation CSF48 with the CSA420 sampling assembly

Controller

Sampling assembly

Samplefit CSA420

Gland for the suction line

Sample bottles, e.g. 2 x 12 PE 1

liter bottles

Bottle trays (depending on the

sample bottles selected)

Distribution plate (depending on

the sample bottles selected)

Distribution arm

Direct sample feeder pipe

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