ESAB Sentinel A60 Bedienungsanleitung

Sentinel A60

Auto Darkening Welding Helmet

USER MANUAL

PLEASE READ AND UNDERSTAND ALL INSTRUCTION BEFORE USE. RETAIN

THIS MANUAL FOR FUTURE REFERENCE.

Complete User Manual at:

Manual Number: 0-5659

Revision Date: 19-10-2022

Revision Number: A

Language: ENGLISH

SAFETY

Meaning of symbols

As used throughout this manual: Means Attention! Be Alert!

DANGER!

Means immediate hazards which, if not avoided, will result in immediate,

serious personal injury or loss of life.

WARNING!

Means potential hazards which could result in personal injury or loss of life.

CAUTION!

Means hazards which could result in minor personal injury.

Safety precautions

The Auto-Darkening welding helmet comes assembled. But before it can be used, itmust be

adjusted to fit the user properly. Check battery surfaces and contacts and clean them if necessary.

Verify if the battery is in good condition and installed properly. Set up for delay time, sensitivity, and

shade number for your application.

The helmet should be stored in a cool, dry, and dark place. Remove the battery before long-time

storage.

1. ThisAuto-Darkening welding helmet is not suitable for laser welding.

2. Never place this helmet and Auto-Darkening filter on a hot surface.

3. Never open or tamper withtheAuto-Darkening filter. There are no user-serviceable parts inside.

4. This Auto-Darkening welding helmet will not protect against severe impact hazards.

5. This helmet will not protect against explosive devices or corrosive liquids.

6. Do not make any modifications to either the filter or helmet, unless specified in this manual.

7. Do not use replacement parts other than those specified in this manual.

8. Unauthorized modifications and replacement parts will void the warranty and expose

the operator to personal injury.

9. Should this helmet not darken upon striking an arc,stop welding immediately and

contact ESAB.

10. Do not immerse the Auto-Darkening filter in water.

11. Do not use any solvents on the Auto-Darkening filter screen or helmet components.

WARNING!

Before use, read and understand the instruction manual

and follow all labels, employer´s safety practices and

Safety Data Sheets (SDSs).

WARNING!

Only qualified personnel should install, operate, maintain, and repair this unit.

12. Protect theauto-darkening (ADF) filter from contact with liquid and dirt.

•Clean the (ADF) surface regularly by using clean water and a lint-free or microfiber

cloth; do not use strong cleaning solutions. Always keep the sensors and solar

cells clean using a clean lint-free tissue or microfiber cloth.

•Regularly replace a cracked/scratched/pitted front cover lens. Avoid setting the helmet

down directly on the cover lens to avoid premature damage to the cover lens.

•The materials which may come into contact with the wearer’s skin can cause

allergicreactions in some circumstances.

•The Auto-Darkening filter shall only be used in conjunction with the inner cover lens.

ARC RAYS - Can injure eyes and burn skin

The arc, like the sun, emits ultraviolet (UV) and other radiation and

can injure skin and eyes. Hot metal can cause burns. Training in the

proper use of the processes and equipment is essential to prevent

accidents. Therefore:

1. Wear a welding helmet fitted with a proper shade of filter to protect your face and eyes

when welding or watching.

2. Wear approved safety glasses with side shields under your helmet.

3. Before welding, adjust the auto-darkening filter (ADF) lens sensitivity to meet the

application.Warn bystanders not to watch the arc and not to expose themselves to the

rays of the electric-arc or hot metal.

4. Wear protective clothing made from durable, flame-resistant material. A flameproof

apron may also be desirable as protection against radiated heat and sparks.

5. Protect other personnel from arc rays and hot sparks with a suitable non-flammable

partition or curtains.

6. Use goggles or face shield over safety glasses when chipping slag or grinding.

Chipped slag may behot and can fly far. Bystanders should also wear goggles over

safety glasses.

NOISE - Excessive noise can damage hearing

Protect your ears. Wear approved ear protection if noise level is high.

FUMES AND GASES

Fumes and gases can cause discomfort or harm, particularly in

confined spaces. Shielding gases can cause asphyxiation. Therefore:

1. Keep your head out of the fumes. Do not breathe the fumes and gases.

2. Always provide adequate ventilation in the work area by natural or mechanical means.

Do not weld, cut or gouge on materials such as galvanized steel, stainless steel,

copper, zinc, lead beryllium or cadmium unless positive mechanical ventilation is

provided. Do not breathe fumes from these materials.

3. Do not operate near degreasing and spraying operations. The heat or arc can react

with chlorinated hydrocarbon vapors to form phosgene, a highly toxic gas and other

irritant gases.

4. If you develop momentary eye, nose or throat irritation while operating, this is an

indication that ventilation is not adequate. Stop work and take necessary steps to

improve ventilation in the work area. Do not continue to operate if physical discomfort

persists.

5. Refer to ANSI/ASC Standard Z49.1 for specific ventilation recommendations.

FIRES AND EXPLOSIONS

Heat from flames and arcs can start fires. Hot slag or sparks can also

cause fires and explosions. Therefore:

1. Protect yourself and others from flying sparks and hot metal.

2. Remove all combustible materials well away from the work area or cover the materials

with a protective non-flammable covering. Combustible materials include wood, cloth,

sawdust, liquid and gas fuels, solvents, paints coatings, paper, etc.

3. Hot sparks or hot metal can fall through cracks or crevices in floors or wall openings

and cause a hidden smoldering fire or fires on the floor below. Make certain that such

openings are protected from hot sparks and metal.

4. Do not weld, cut or perform other hot work until the work piece has been completely

cleaned so that there are no substances on the work piece which might produce

flammable or toxic vapors. Do not do hot work on closed containers, they may

explode.

5. Have fire extinguishing equipment handy for instant use, such as a garden hose,

water pail, sand bucket, or portable fire extinguisher. Be sure you are trained in its

use.

6. Do not use equipment beyond its ratings. For example, an overloaded welding cable

can overheat and create a fire hazard.

7. After completing operations, inspect the work area to make certain there are no hot

sparks or hot metal which could cause a fire later. Use fire watchers when necessary.

ESAB has an assortment of welding accessories and personal protection equipment

for purchase. For ordering information contact your local ESAB dealer or visit us on

our website.

CAUTION!

ADDITIONAL SAFETY INFORMATION

For more information on safe practices for electric arc welding and cutting

equipment, ask your supplier for a copy of “Precautions and Safe Practices for

Arc Welding, Cutting and Gouging”, Form 52-529.

The following publications are recommended:

•ANSI/ASC Z49.1 - “Safety in Welding and Cutting”

•AWS C5.5 - “Recommended Practices for Gas Tungsten Arc Welding”

•AWS C5.6 - “Recommended Practices for Gas Metal Arc welding”

•AWS SP - “Safe practices” - Reprint, Welding Handbook

•ANSI/AWS F4.1 - “Recommended Safe Practices for Welding and Cutting of

Containers That Have Held Hazardous Substances”

•OSHA 29 CFR 1910 - "Safety and health standards"

•CSA W117.2 - "Code for safety in welding and cutting"

•NFPA Standard 51B, “Fire Prevention During Welding, Cutting, and OtherHot

Work"

•CGA Standard P-1, “Precautions for Safe Handling of Compressed Gases in

Cylinders”

•ANSI Z87.1, "Occupational and Educational Personal Eye and Face

Protection Devices"

Dispose of electronic equipment at the recycling facility!

In observance of European Directive 2002/96/EC on Waste Electrical

and Electronic Equipment and its implementation in accordance with

national law, electrical and/or electronic equipment that has reached

the end of its life must be disposed of at a recycling facility. As the

person responsible for the equipment, it is your responsibility to obtain

information on approved collection stations.

For further information, contact the nearest ESAB dealer.

California Proposition 65 warning

WARNING!

Welding or cutting equipment produces fumes or gases which contain chemicals

known in the State of California to cause birth defects and, in some cases, cancer.

(California Health & Safety Code Section 25249.5 et seq.)

WARNING!

This product can expose you to chemicals including lead, which are known to thestate

of California to cause cancer and birth defects or other reproductive harm. Wash

hands after use.

For more information, go to www.P65Warnings.ca.gov.

TECHNICAL DATA

Weight

644 gm (1.42 lbs)

Optical Class

1 / 1 / 1 / 1

ADF Dimension (l×h)

132×121 mm (5.20” × 4.76”)

Viewing Area

118×71mm (4.65''×2.8'')

Arc Sensor

Light State

DIN 3

Grind State

DIN 3

Welding Mode

Shade No. from 5-8/9-13

Shade Control

Internal, Variable Shade, Digital button Control

Power On/Off

Automatic On / Off

Sensitivity Control

Low —High, Digital button Control

UV/IR Protection

Up to Shade DIN16 at all times

Power Supply

Solar cell. Battery replaceable; 2 × CR2450 lithium battery

Switching Time

1/25,000 s. from Light to Dark

Grinding Mode

Yes via external push button or internal mode selection

Delay (Dark to Light)

0.1 ~ 0.9 s Digital button Control

Low Amperage TIG Rated

≥ 3 amps

Operating Temperature

-10 °C –65 °C (14 °F –149 °F)

Storing Temperature

-20 °C –85°C (-4 °F –185°F)

Certifications

CE (EN166 ; EN175 ; EN379), ISO 16321 V1 +TIG, UKCA

ANSI Z87.1, CSA Z94.3, AS/NZS 1338.1

Guide for shade numbers

Operation

Electrode size

1/32 in. (mm)

Arc current (A)

Minimum

protective

shade

Suggested (1)

shade No.

(comfort)

Shielded metal arc

welding

Less than 3 (2.5)

Less than 60

—

3-5 (2.5–4)

60-160

5-8 (4–6.4)

160-250

More than 8 (6.4)

250-550

Gas metal arc

welding and ﬂux

Cored arc welding

Less than 60

—

60-160

160-250

250-500

Gas tungsten arc

welding

Less than 50

50-150

150-500

Air carbon

(Light)

Less than

Arc cutting

(Heavy)

500

Plasma arc welding

Less than 20

6 to 8

20-100

100-400

400-800

Plasma arc cutting

(Light)(2)

Less than

(Medium)(2)

300

(Heavy)(2)

300-400

Torch brazing

–

3 to 4

Torch soldering

–

Carbon arc welding

–

Plate thickness

in.

Gas welding

Light

Under 1/8

Under 3.2

4 or 5

Medium

1/8 to 1/2

3.2 to 12.7

5 or 6

Heavy

Over 1/2

Over 12.7

6 or 8

Oxygen cutting

Light

Under 1

Under 25

3 or 4

Medium

1 to 6

25 to 150

4 or 5

Heavy

Over 6

Over 150

5 or 6

(1) As a rule of thumb, start with a shade that is too dark, then go to a lighter shade which gives a sufﬁcient view of the weld zone without

going below the minimum. In oxyfuel gas welding or cutting where the torch produces a high yellow light, it is desirable to use a ﬁlter

lens that absorbs the yellow or sodium line the visible light of the (spectrum) operation.

(2) These values apply where the actual arc is seen. Experience has shown that lighter ﬁlters may be used when the arc is hidden by the

workpiece.

Data from ANSI Z49.1-2005

OPERATING INSTRUCTIONS

BATTERY INSTALLATION

1. Use the included screwdriver, or other similar-sized screwdriver to

remove the retention screw

2. Slide the battery cover out of the external control case and

install the battery properly (“+ side facing UP”), slide the cover back

into position after battery installation.

3. Insert the screw and tighten.

Warning: Keep the battery away from children!

LED DISPLAY

1. Press any button on the Auto-Darken filter (ADF) control panel or press the external

“Grind” button to activate the LED display.

2. The LED display will automatically turn off after 10 seconds if no buttons are pressed.

Symbols on the LED display will flash during adjustment and will stop flashing after 8

seconds if there is no adjustment. The current settings will remain active.

BATTERY INDICATOR

This ADF is powered by a solar cell and (2) CR2450 lithium batteries.

The “ ” symbol shows the current state of the battery.

The battery indicator identifies 4 levels of current capacity.

When the indicator symbol shows “ ”, and the “ ” LED is continuously illuminated

“red”, the batteries should be exchanged for new ones.

SELECTING GRIND MODE

Option 1: Press the “ ” button on the ADF to switch to grind mode.

Option 2:

1. Pressing the “GRIND” button on the upper right external side of

the helmet shell for 2 seconds, ADF will switch to grind mode.

2. Press the “GRIND” button for 2 seconds again, and it will return to

the previous welding shade setting.

During “Grind” mode, the lens shade is fixed shade 3 and cannot be adjusted. “Grind” indicator

is an “Amber” LED on the ADF control panel, and will flash when Grind Mode is active.

Warning: Do not weld while using Grind mode!

VARIABLE SHADE CONTROL

1. Press the “ ” button on the ADF control panel. This will switch the shade mode

between shade banks 5-9, 9-13, or Grind. Select the shade range between Shade 5-9 or

Shade 9-13

2. Press the “SET” button to select the shade, Press “ ” to increase the shade number;

Press “ ” to reduce the shade number. Select the proper shade number for your

welding or cutting process by referring to the “Shade Guide Table” above.

SENSITIVITY CONTROL

Sensitivity can be adjusted only while using the welding mode.

Select your desired shade.

Press the “set” button to select “sensitivity”, The “ ” symbol will flash. Press “ ” to

increase the sensitivity; Press “ ” to reduce the sensitivity. This allows the ADF to become

more or less sensitive to arc light, for different welding processes.

indicates sensitivity is at low. Low sensitivity is Suitable for using outdoors

(excessive ambient/environmental light conditions) and with higher amperage SMAW and

FCAW operations.

indicates sensitivity is at high. High sensitivity is Suitable for low amperage

welding with GTAW or GMAW operations.

Under normal welding conditions, a higher sensitivity setting is recommended.

DELAY CONTROL

Delay can be adjusted only while using welding mode.

Select your desired shade range.

Press the “set” button to select “Delay”, The “ ” symbol will flash. Press “ ” to

increase the Delay; Press “ ” to reduce the Delay. This setting adjusts the amount of

time the lens takes to lighten after welding. There are 5 settings to adjust delay, with a delay

range of 0.1~0.9 seconds.

Indicates the longest delay setting. The longest time is about 0.9 seconds

depending upon welding point temperature and shade set. This setting is ideal for welding at

high amperage where there is an afterglow from the weld.

Indicates the shortest delay setting. The shortest time is about 0.1second

depending upon welding point temperature and shade set. This setting is ideal for tack welding

or production welding with short welds.

MEMORY SETTING

The Sentinel A-60 ADF can save the setting parameters into a memory setting. Users can recall

a memory at any time they need. The system can save up to 9 sets of parameters. Take memory

setting 1 as an example:

1. Press the “ ” button on the ADF control panel, select memory set to position “1” by

pressing “ ” or “ ”; the memory number symbol “ ” will flash.

2. Set shade, sensitivity, and delay according to the set steps above.

3. After finishing all settings, theADF will store the parameters automatically after 10s if

there is no operation. The memory position will be position “1 ”.

4. MEMORY 2 to MEMORY 9 can be set the same way. Users can call out the MEMORY

setting by selecting the memory position via short press “MEMORY” first and then

choosing the desired memory number via “ ” and “ ”. The ADF will change to the

selected setting from memory automatically after 10 seconds.

LOCK SHADE SETTING

1. Press “ ” and hold for 2 seconds, the ADF will change to “Lock Shade” mode. This

mode allows the ADF to remain activated to the chosen welding shade setting while it is

in “Lock” mode. The ADF will not return to a light state.

2. You can select the shade number from 5-13 via pressing “ ”and “ ”

3. Press “ ” and hold for 2 seconds and the ADF will revert to standard operating mode.

Magnifying lens installation

1. Install the magnifying lens into the magnifying lens frame

2. Install the magnifying lens frame into the Auto-Darkening filter by sliding it down into the

magnifier frame retention bracket as shown in the below picture

ADJUSTING THE FIT OF THE HELMET

The overall circumference of the headband can be made larger or smaller by rotating the knob

on the back of the headband. (See adjustment “1” in the picture below). This can be done while

wearing the helmet and allows easy micro-level tension adjustment to keep the helmet firmly on

the head without it being too tight.

If the headband is riding too high or too low on your head, adjust the straps which passes over

the top of your head. To do this, release the end of the band by pushing the locking pin out of the

band’s hole. Slide the two portions of the band to a greater or lesser width as required, and push

the locking pin through the nearest hole. (See adjustment “4” in the picture below).

ADJUSTING THE DISTANCE BETWEEN THE HELMET AND FACE

1. Press and hold the slider (see adjustment 3 in the picture below) on both sides, to slide

the headgear back and forth within the helmet.

2. Ensure the slider is locked back into position and make certain the distance between the

lens to both eyes is equal. This avoids issues with uneven ADF darkness.

ADJUSTING VIEW ANGLE POSITION

The tilt adjustment is located on the right side of the helmet. Loosen the right headgear tension

knob and adjust the lever forward or back to the desired position (see adjustment 2 in the picture

below). Retighten the right headgear tension knob.

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