Federal Signal Corporation GL5 Bedienungsanleitung

2562055A

REV. A 804

Printed in U.S.A.

INSTRUCTION SHEET

FOR

FLUSH MOUNT LIGHT MODEL GL5

SAFETY MESSAGE TO INSTALLERS AND USERS

WARNING

People’s lives depend on your safe installa-

tion of our products. It is important to read,

understand and follow all instructions

shipped with the products. In addition, listed

below are some other important safety

instructions and precautions you should

follow:

• To properly install this light: you must

have a good understanding of automotive

electrical procedures and systems, along

with proficiency in the installation and

use of safety warning e uipment.

• This product contains high intensity LED

devices. To prevent permanent eye

damage, DO NOT stare into the light

beam at close range.

• DO NOT install e uipment or route

wiring in the deployment path of an air

bag.

• When drilling into a vehicle structure, be

sure that both sides of the surface are

clear of anything that could be damaged.

• In order for the light to function prop-

erly, a separate ground connection must

be made. If practical, it should be con-

nected to the negative battery terminal.

At a minimum, it may be attached to a

solid metal body or chassis part that will

provide an effective ground path as long

as the light system is to be used.

• Locate light control so the VEHICLE and

CONTROL can be operated safely under

all driving conditions.

• Do not attempt to activate or deactivate

light control while driving in a hazardous

situation.

• You should fre uently inspect the light to

ensure that it is operating properly and

that it is securely attached to the vehicle.

• File these instructions in a safe place and

refer to them when maintaining and/or

reinstalling the product.

Failure to follow all safety precautions and

instructions may result in property damage, serious

injury, or death to you or others.

A. GENERAL.

The Model GL5 is a flush mount LED light designed to

be used in a flashing mode. Lens colors (amber, red, or blue)

are specified when ordering.

B. INSTALLATION.

NOTE

or maximum coverage and effectiveness, the light

assembly should be mounted in a horizontal

orientation in pairs: one in front and one to the

side.

1. Determine the desired mounting location. Using

the flange, scribe drill position marks on the mounting

surface for the 4mm mounting bolts. A 5-7/16" x 3-11/16"

rectangular hole is required for clearance. Center the

rectangular hole between the mounting holes.

CAUTION

Before drilling or cutting holes in ANY part of the

vehicle, be sure that both sides of the mounting

surface are clear of parts that could be damaged;

such as brake lines, fuel lines, electrical wiring or

other vital parts.

2. Drill four mounting holes in the mounting surface.

Cut the clearance hole.

3. Secure the light assembly to the mounting surface

using the supplied hardware as shown in figure 1.

C. ELECTRICAL.

NOTE

The light is completely wired at the factory and

does not require additional internal wiring. All the

conductors necessary for control of all functions are

contained in the cable.

The basic light function of the unit must be controlled

by a user supplied flasher. Before proceeding, ensure that

the light assembly has been installed on the vehicle in

accordance with the instructions.

WARNING

Light system controls must be located so that

the VEHICLE and CONTROLS can be oper-

ated safely under all driving conditions.

Figure 1.

1. Route the user-supplied control cable into the

vehicle near the eventual location of the user-supplied

flasher.

WARNING

To prevent personal injury and/or damage to

vehicle components, in the event of a short

circuit in the power cable, install a fuse in

each incoming cable conductor.

2. or proper light operation, the light assembly

control cables must be properly terminated inside the user-

supplied flasher. Using figure 2 as a guide, make the

appropriate electrical connections. Ensure that the lines

are adequately fused as shown in figure 2.

3. Connect the black lead to chassis ground.

4. Connect the red wire to the +12VDC supply or

user-supplied flasher (see figure 2).

NOTE

The light assembly can be activated by applying

+12VDC to the red lead. The heavy black lead (-)

must be connected to vehicle ground to perform a

function check.

Figure 2.

D. MAINTENANCE.

1. General.

WARNING

Crazing (cracking) of lenses will cause

reduced effectiveness of the light. Do not use

cleaning agents (which will cause crazing)

such as strong detergents, solvents, or

petroleum products. If crazing of lenses does

occur, reliability of light for emergency

signaling purposes may be reduced until

lenses are replaced.

Ordinary cleaning of the plastic lenses can be

accomplished by using mild soap and a soft rag. Should fine

scratches or a haze appear on a lens, they can ordinarily be

removed with a non-abrasive, high quality, one-step,

automotive paste cleaner/wax and a soft cloth.

2. LED Mechanism Replacement.

a. See figure 3. Remove and retain the four

screws which secure the trim ring and lens. Carefully pull

the trim ring and lens straight awaw from the flush mount

light assembly.

b. Remove the three phillips screws which secure

the mechanism. Remove the mechanism by pulling it

straight away.

c. Disconnect the red and black leads at the

quick connect terminals.

-2-

290A5110

GL5 LIGH

ASSEMBLY

DRILL 4 HOLES, .1718 DIA.

NU S

(4)

FLA WASHERS (4)

CU OU A

5 9/16" x 3 3/4"

REC ANGLE

MOUN ING SURFACE

RIM RING

4MM MOUN ING

SCREWS (4) GASKE

RIM RING

SCREWS (4)

LENS

+12VDC

FUSE

290A5111

FEDERAL SIGNAL

CORPORA ION

Emergency Products

PROGRAM

POWER

+PA ERN

SELEC

GND

OU 2

GND -

GND

VOL S

12/24 SERIES

MODEL

650205

GL5 LIGH

HEAD 1

GL5 LIGH

HEAD 2

RED

BLACK

RED

BLACK

650205 FLASHER

GND

d. Connect the red and black wires to the new

mechanism assembly. Be sure to observe the correct

polarity.

e. Install the new mechanism in the housing and

secure with the previously removed phillips screws.

f. Replace the lens and trim ring and secure

with the previously removed screws.

E. REPLACEMENT PARTS.

Description Part No.

Lens, Blue, luted 8575095-01

Lens, Red, luted 8575095-03

Lens, Amber, luted 8575095-05

Gasket, Lens 8575096

Gasket, lange 8575097

Mechanism Assy., GL2, Red 8654188-R

Mechanism Assy., GL2, Blue 8654188-B

Mechanism Assy., GL2, Amber 8654188-A

Figure 3.

-3-

SAFETY MESSAGE TO OPERATORS

WARNING

Peoples’ lives depend on your safe use of our

products. Listed below are some important

safety instructions and precautions you

should follow:

• Although your warning system is operat-

ing properly, it may not be completely

effective. People may not see or heed

your warning signal. You must recognize

this fact and continue driving cautiously.

• Also, situations may occur which ob-

struct your warning signal when natural

or man-made objects are between your

vehicle and others, such as: raising your

hood or trunk lid. If these situations

occur, be especially careful.

• At the start of your shift, you should

ensure that the light is securely attached

and operating properly.

• Failure to follow these safety precautions

may result in property damage, serious

injury, or death to you, to passengers, or

to others.

RETAIN AND REFER TO THIS MESSAGE

290A5112

RIM RING

SCREWS (4)

LENS

GL5 LIGH

ASSEMBLY

MOUN ING

SCREWS(3)

HALOGEN

REFLEC OR

HALOGEN ASSEMBLY

MOUN ING BRACKE

MOUN ING

SCREWS(3)

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