Federal Signal Corporation SLR LED Handbuch

Installation and

Maintenance Manual

2562676A

REV A1 0520

Printed in U.S.A.

SLR LED

Rotator Beacon

blank page

Limited Warranty

This product is subject to and covered by a limited warranty,

a copy of which can be found at www.fedsig.com/SSG-Warranty.

A copy of this limited warranty can also be obtained by written

request to Federal Signal Corporation, 2645 Federal Signal Drive,

University Park, IL 60484, email to [email protected] or

call +1 708-534-3400.

This limited warranty is in lieu of all other warranties, express or

implied, contractual or statutory, including, but not limited to the

warranty of merchantability, warranty of tness for a particular

purpose and any warranty against failure of its essential purpose.

2645 Federal Signal Drive

University Park, Illinois 60484

www.fedsig.com

Customer Support

Police/Fire-EMS: 800-264-3578 • +1 708 534-3400

Work Truck: 800-824-0254 • +1 708 534-3400

Technical Support 800-433-9132 • +1 708 534-3400

All trademarks are property of their respective owners.

Installallation and Maintenance Manual

Federal Signal www.fedsig.com

Contents

Safety Messages..................................................................................... 4

Overview.................................................................................................. 8

Unpacking the Product .......................................................................... 8

Preparing for the Installation................................................................. 8

Permanently Mounting the Beacon ...................................................... 9

Wiring the Permanently Mounted Beacon ......................................... 11

Pipe-Mounting and Wiring the Beacon............................................... 12

Selecting a Rotation Speed ................................................................. 13

Maintaining the Beacon ....................................................................... 16

Getting Technical Support................................................................... 17

Getting Repair Service......................................................................... 17

Ordering Replacement Parts............................................................... 18

Tables

Table 1 Product Specications ............................................................ 9

Table 2 Replacement parts ................................................................. 18

Figures

Figure 1 Permanent-mounted beacon with wiring ........................... 10

Figure 2 Overhead view of mounting holes in the base .................. 11

Figure 3 Pipe-mounted beacon with wiring ...................................... 13

Figure 4 Location of RPM jumper and pins ...................................... 14

Figure 5 Template for permanent mounting (Not to scale).............. 19

4SLR LED Rotator Beacon

Federal Signal www.fedsig.com

Safety Messages

Safety Messages for Installers and Service Personnel of

Warning Light Equipment

People’s lives depend on your proper installation and servicing

of Federal Signal products. It is important to read and follow all

instructions shipped with this product. Listed below are some other

important safety instructions and precautions you should follow:

Before Installation or Service

Qualiﬁcations

• To properly install or service this equipment, you must

have a good understanding of automotive mechanical and

electrical procedures and systems, along with proﬁciency

in the installation and service of safety warning equipment.

Always refer to the vehicle’s service manuals when performing

equipment installations on a vehicle.

Light Hazards

• To be an eective warning device, this product produces bright

light that can be hazardous to your eyesight when viewed at a

close range. Do not stare directly into this lighting product at a

close range, or permanent damage to your eyesight may occur.

• Do not install the light system in an area that would block,

impair, or blind the driver’s vision. Ensure that the light system is

mounted in a position that is outside the driver’s ﬁeld of vision,

so the driver can safely operate the vehicle.

• Federal Signal power supplies and light heads are designed

to work together as a system. Combining light heads and a

power supply from dierent manufacturers may reduce the

warning eectiveness of the lighting system and may damage

the components. Verify or test your combination to ensure that

the system works together and meets federal, state, and local

standards or guidelines.

Installallation and Maintenance Manual

Federal Signal www.fedsig.com

Safety Messages

Electrical Hazards

• Strobe systems present a shock hazard because they use high

voltage to operate. Do not handle strobe cables, the power

supply, or bulbs or remove the lens while the equipment is

connected. Strobe systems can also hold their charge even

after they have been turned o. After disconnecting power to

the unit, wait 5 minutes before handling any parts of the strobe

system.

• A light system is a high current system. For the system to

function properly, a separate negative (–) connection and

positive (+) connection must be made. All negative connections

should be connected to the negative battery terminal, and a

suitable fuse should be installed on the positive battery terminal

connection as close to the battery as possible. Ensure that all

wires and fuses are rated correctly to handle the device and

system amperage requirements.

• Never attempt to install aftermarket equipment that connects

to the vehicle wiring without reviewing a vehicle wiring

diagram available from the vehicle manufacturer. Ensure that

your installation will not aect vehicle operation or mandated

safety functions or circuits. Always check the vehicle for proper

operation after installation.

• The lighting system components, especially light bulbs, strobe

tubes, LEDs, and the outer housing, get hot during operation. Be

sure to disconnect power to the system and allow the system to

cool down before handling any components of the system.

• Do not mount a radio antenna within 18 inches (45.7 cm) of the

lighting system. Placing the antenna too close to the lighting

system could cause the lighting system to malfunction or be

damaged by strong radio ﬁelds. Mounting the antenna too close

to the lighting system may also cause the radio noise emitted

from the lighting system to interfere with the reception of the

radio transmitter and reduce radio reception.

• Do not attempt to wash any unsealed electrical device while it is

connected to its power source.

6SLR LED Rotator Beacon

Federal Signal www.fedsig.com

Safety Messages

During Installation and Service

• DO NOT get metal shavings inside the product. Metal shavings

in the product can cause the system to fail. If drilling must be

done near the unit, place an ESD-approved cover over the unit.

Inspect the unit after mounting to be sure there are no shavings

present in or near the unit.

• DO NOT connect this system to the vehicle battery until ALL other

electrical connections are made, mounting of all components is

complete, and you have veriﬁed that no shorts exist. If the wiring

is shorted to the vehicle body or frame, high current conductors

can cause hazardous sparks resulting in electrical ﬁres or ﬂying

molten metal.

• DO NOT install equipment or route wiring (or the plug-in cord) in

the deployment path of an airbag.

• If a vehicle seat is temporarily removed, verify with the vehicle

manufacturer if the seat needs to be recalibrated for proper

airbag deployment.

• Before mounting any components, check the manual to ensure

that the component you are installing is suitable for use in that

area of the vehicle. Many components are not suitable for use

in the engine compartment or other extreme environmental

exposure areas.

• Before drilling into a vehicle structure, ensure that both sides

of the surface are clear of anything that could be damaged.

Remove all burrs from drilled holes. To prevent electrical shorts,

grommet all drilled holes through which wiring passes. Ensure

that the mounting screws do not cause electrical or mechanical

damage to the vehicle.

• Refer to the manual packed with the lighting system for proper

electrical connections, additional precautions, and information.

• Because vehicle roof construction and driving conditions vary,

do not drive a vehicle with a magnetically mounted warning

light installed. The light could ﬂy o the vehicle, causing injury

Installallation and Maintenance Manual

Federal Signal www.fedsig.com

Safety Messages

or damage. Repair of damage incurred because of ignoring this

warning shall be the sole responsibility of the user.

• Locate the light system controls so the VEHICLE and

CONTROLS can be operated safely under all driving conditions.

After Installation or Service

• After installation, test the light system to ensure that it is

operating properly.

• Test all vehicle functions, including horn operation, vehicle

safety functions and vehicle light systems, to ensure proper

operation. Ensure that the installation has not aected the

vehicle operation or changed any vehicle safety function or

circuit.

• Scratched or dull reﬂectors, mirrors, or lenses will reduce the

eectiveness of the lighting system. Avoid heavy pressure and

the use of caustic or petroleum based products when cleaning

the lighting system. Replace any optical components that may

have been scratched or crazed during system installation.

• Do not attempt to activate or deactivate the light system

controls while driving in a hazardous situation.

• Frequently inspect the light system to ensure that it is operating

properly and that it is securely attached to the vehicle.

• After installation and testing are complete, provide a copy

of these instructions to instructional sta and all operating

personnel.

• File these instructions in a safe place and refer to them when

maintaining and/or re-installing the product.

Failure to follow all safety precautions and instructions may result

in property damage, serious injury, or death.

Retain and refer to these messages.

8SLR LED Rotator Beacon

Federal Signal www.fedsig.com

Overview

The SLR LED Rotator Beacon provides a reliable signal with three

selectable RPM speeds. Models are available with ﬂush or pipe

mounting. The available colors are red and amber. The light can

operate on a 12- or 24-volt power source.

Unpacking the Product

After unpacking the product, inspect it for damage that may have

occurred in transit. If it has been damaged, ﬁle a claim immediately

with the carrier, stating the extent of damage. Carefully check all

envelopes, shipping labels, and tags before removing or destroying

them.

Preparing for the Installation

To prepare for the beacon installation, assemble these installer-

supplied materials:

• 18 AWG (1 mm2) red and black wire for lengths up to 15 feet (5 m)

or minimum 16 AWG (1.5 mm2) wire for lengths greater than 15feet

(5 m). For extending wires from the installer-supplied switch,

20 AWG can be used if required.

• Fuseholder with 5 A fuse

• Two to three insulated butt connectors for the pipe mounting

option and a switch with a current capacity of at least 5 A.

• For the option of permanently mounting the beacon, three #10

pan head thread-forming screws and a #18 drill. For extreme

vibration conditions, use three #10-32 machine screws with #10

hex nuts and lockwashers for clearance holes.

• For the option of pipe mounting the beacon, a 1-inch, threaded

NPT pipe.

• An installer-supplied bushing for the wiring is optional.

Selecting a rotation speed is optional and should be done during

the installation. For more information, see “Selecting a Rotation

Speed” on page 13.

Installallation and Maintenance Manual

Federal Signal www.fedsig.com

Permanently Mounting the Beacon

Table 1 Product Specications

Input Voltage 11 Vdc to 28 Vdc

Nominal 12.8 Vdc or 25.6 Vdc

Input Current, Amber

(nominal)

2 A at 12.8 Vdc pulsed, 0.8 avg.

1 A at 25.6 Vdc pulsed, 0.4 avg.

Flash Rate 90 RPM is the default pattern.

75 RPM and 120 RPM patterns are available.

Dimensions (H x D) 5.73 x 7.1 in (14.55 x 18 cm)

Weight

(permanent mount/

pipe mount)

3.35 lb (1.52 kg)

Approvals SAE J1318, J845 Class 1, J845 Class 2

Permanently Mounting the Beacon

LIGHT HAZARD: To be an effective warning device, this product

produces bright light that can be hazardous to your eyesight when

viewed at a close range. Do not stare directly into this lighting

product at a close range, or permanent damage to your eyesight

may occur.

To permanently mount the beacon:

1. Place the supplied template (Figure 5 on page 19) on the

mounting surface and scribe the locations of the three

mounting holes in the base.

2. Scribe a hole for the wires at the center of the mounting

location and three holes for the installer-supplied fasteners.

3. Remove the template.

DRILLING PRECAUTIONS: When drilling holes, check the area

you are drilling into to ensure that you do not damage vehicle

components while drilling. All drilled holes should be de-burred,

and all sharp edges should be smoothed. All wire routings going

through drilled holes should be protected by a grommet or

convolute/split loom tubing.

10 SLR LED Rotator Beacon

Federal Signal www.fedsig.com

Permanently Mounting the Beacon

4. Drill a 0.375 in (9.53 mm) hole at the scribed position of the

wire-routing hole. Seal the hole with RTV. See Figure 1.

Figure 1 Permanent-mounted beacon with wiring

290A6874

Beacon

5 A

Fuse

(+) To Power

Source

(−) To Ground

Black

Red Switch

Mounting

Surface

0.375 in Dia. Hole (1)

Drill 0.170 in Dia.

for Tapped Hole (3)

Secured to Mounting

Surface with Installer-

Supplied #10 Hardware

Drill 0.2 in Dia.

Clearance Hole (3)

for Extreme

Vibration Conditions

See the mounting

template on page 19.

5. For the three mounting holes, select one of these options:

• For tapped holes use a #18 drill bit to drill a 0.17-inch

(4.32 mm) hole at the scribed mounting hole positions.

Use installer-supplied #10 pan-head thread-forming

screws.

• For extreme vibration conditions, drill a 0.2-inch clearance

hole. Use installer-supplied #10-32 machine screws with

#10 hex nuts and lockwashers.

6. Align the gasket over the drilled holes. Route the wires through

the gasket and wire routing hole in the base and gasket.

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