Front Runner PBTH001 Bedienungsanleitung

ENG

Don’t be a hero and muscle through this installation without reading these ﬁtting instructions ﬁrst! Improper installation of this gear may void certain

aspects of your warranty.

Before you begin, take a moment and open all your Front Runner Rack Kit boxes and gather the assembly instructions for the various components.

A complete kit will contain:

1. Front Runner Mounting System speciﬁc to your vehicle

2. Front Runner Rack Tray or Load Bar Slats

This document will guide you through the assembly of the Mounting System and assist you in ﬁtting the Rack tray or Load Bars to your speciﬁc vehicle.

Please refer to the next page for a list of all the components, quantities and tools required.

PBTH001

READ ME FIRST

START HERE!

front runner Toyota Hilux Revo Pro Bed Rack

Mounting System

IMPORTANT WARNING!

IT IS CRITICAL THAT ALL FRONT RUNNER PRODUCTS BE PROPERLY AND SECURELY ASSEMBLED AND ATTACHED TO YOUR VEHICLE. IMPROPER ATTACHMENT COULD

RESULT IN AN AUTOMOBILE ACCIDENT, AND COULD CAUSE SERIOUS BODILY INJURY OR DEATH. YOU ARE RESPONSIBLE FOR ASSEMBLING AND SECURING ALL FRONT

RUNNER PRODUCTS TO YOUR VEHICLE, CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT, WEAR AND

DAMAGE. THEREFORE, YOU MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND PRECAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TO

INSTALLATION OR USE. IF YOU DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOROUGHLY

FAMILIAR WITH THE INSTALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT INSTALLED BY A PROFESSIONAL INSTALLER OR OTHER QUALIFIED PERSONNEL.

NOTE: Front Runner will not be responsible for any damage caused by the failure to install the product according to these instructions.

Please call us if you have any questions about the installation of this product.

TOOLS NEEDED

CHECK ONLINE FOR LATEST FITMENT GUIDE WWW.FRONTRUNNEROUTFITTERS.COM

GET ORGANIZED

IN THE BOX PBTH001

1 2 X FRONT MOUNTING BRACKET LH & RH

2 2 X REAR MOUNTING BRACKET LH & RH

3 8 X MOUNTING BRACKET GUSSET

4 4 X 10mm SPACER SMALL

5 4 X 10MM SPACER LARGE

5mm

6 16 X M8 X 20 BUTTON HEAD SCREW

7 8 X M8 X 16 BUTTON HEAD SCREW

8 28 X M8 NYLOC NUT

9 16 X M8 x 19 x 2 SS FLAT WASHER

10 12 X M8 X 35 HEX BOLT

11 36 X M8 NUT CAP

13mm

9mm

4mm

TOOLS NEEDED

CHECK ONLINE FOR LATEST FITMENT GUIDE WWW.FRONTRUNNEROUTFITTERS.COM

GET ORGANIZED

IN THE BOX PBRA001

1 4 X PRO BED RACK LEG

2 2 X PRO BED RACK REAR BRACE

3 2 X PRO BED RACK RH REAR WING BRACKET

4 2 X PRO BED RACK TOP TRUSS

5 1 X PRO BED RACK RH FRONT DIAGONAL BRACE

6 1 X PRO BED RACK LH FRONT DIAGONAL BRACE

7 12 X M6 x 16 BUTTON HEAD SCREW

8 24 X M6 NYLOC NUT

9 22 X M6 NUT CAP

10 16 X M8 x 20 BUTTON HEAD SCREW

11 16 X M8 x 19 x 2 FLAT WASHER

12 16 X M8 NYLOC NUT

13 16 X M8 NUT CAP

IN THE BOX PBRA001

14 6 X M6 x 12 BUTTON HEAD SCREW

15 2 X FRONT HORIZONTAL BRACE

16 1 X FRONT CENTER BRACE

17 4 X M6 x 20 BUTTON HEAD SCREW

18 9 X M6 x 12 x 1 FLAT WASHER

19 24 X M6 x 25 THREAD FORMING SCREW

20 1 X T30 6" TORX BIT

6 7

18 19

FRONT

Oil or

Anti Seize

Torx

T30

5mm

4mm

13mm

10mm

TOOLS NEEDED

CHECK ONLINE FOR THE LATEST FITMENT GUIDE WWW.FRONTRUNNEROUTFITTERS.COM

GET ORGANIZED1

IN THE BOX PBAL_1450

1 2 X TOP EXTRUSION

2 1 X TOP MIDDLE EXTRUSION

3 2 X BOTTOM EXTRUSION

4 2 X 1450mm PSA STRIP PE60

Friend

PBTH001_REV_A00

FIT AND SECURE

2.1

2.2

2.3

Remove the factory ﬁtted bolts in the side of

the load bin holding the anker hook.

Loosly assemble the Front Mount Brackets

(item 1) using the M8x35 Hex Bolt and M8 x

19 x 2 ﬂat washer (Item 9 & 10) in the bottom

two holes in the bracket. DO NOT TIGHTEN.

Using a marking pen, mark the top hole.

Remove the bracket from the load bin and

drill the hole marked with a 4mm as a pilot

hole open the hole to a 9mm. Do this on the

left and right side.

Do not reﬁt the bracket at this stage.

Remove the factory ﬁtted bolts in the side of

the load bin holding the anker hook.

Loosly assemble the Rear Mount Brackets

(item 2) using the M8x35 Hex Bolt and M8 x

19 x 2 ﬂat washer (Item 9 & 10) in the bottom

two holes in the bracket.DO NOT TIGHTEN.

Using a marking pen, mark the top hole.

Remove the bracket from the load bin and

drill the hole marked with a 4mm as a pilot

hole open the hole to a 9mm. Do this on the

left and right side.

Do not reﬁt the bracket at this stage.

Assemble the Pro Bed Leg (Item 1) on page

3 and the Front Mounting Bracket (Item 1)

to using M8 x 20 Button head bolts and M8

nyloc nuts (Item 6 & 8) as shown and M8

x 16 Button head bolts and M8 nyloc nuts

(Item 7 & 8).

Do this on the Left and Right Side.

DO NOT TIGHTEN.

310

PBTH001_REV_A00

FIT AND SECURE

2.4

2.5

2.6

Assemble the Front diagonal and Horizontal

Brace parts as shown (Item 4, 5 & 6) to the

legs ﬁtted in 2.2 using the M8 x 20 Button

head bolts M8 x 19 x 2 ﬂat washer and M8

nyloc nuts (Item 10 , 11 & 12).

DO NOT FULLY TIGHTEN.

Use the M6 x 20 Button Head bolts M6 x 12 x

1 Flat Washer and M6 Nyloc Nut (Item 8,17 &

18) to ﬁt the Front Center Brace to th LH and

RH Front Horizontal Braces (Item 16).

DO NOT FULLY TIGHTEN.

With the help of a friend lift the Pro bed rack

on to the load bin and loosely ﬁt the M8 x 35

and M8 x 19 x 2 Flat washer into the OEM

mounting points together with the 10mm

large spacer (Item 5,9 & 10).DO NOT FULLY

TIGHTEN.

Insert the M8 x 35 Hex bolt and M8 x 19 x 2

Flat washer into the top hole in the bracket

and place the 10mm small spacer behind the

lip of the load bin.Use the M8 x 19 x 2 Flat

washer and M8 Nyloc Nut to secure in place.

do this on both sides.

Fully Tighten all the M8 x 35 Hex Bolts.

LH RH

TOP EXTRUSION

13mm

Tightening Torque:

M8 : 15-20Nm / 11.06 ft lb - 14.75 ft lb

316

317

310

318

311

312

313

Slide the front leg and truss assembly

backward to allow access for securing the

extrusions.

Using the supplied 6" T30 torx bit and a

cordless driver assemble the extrusion using

the M6x25 thread forming screws (Item

19).Use a slow and constant speed when

using the cordless driver.

Take note of extrusion orientation !

Use a little anti seize or oil on screw

threads before inserting. Note these are

Thread Forming Screws.

Tightening Torque 6-10Nm / 18.4 ft lbs

Torx

T30

Cordless

Drill

Oil or

Anti Seize

13mm

5mm

PBTH001_REV_A00

FIT AND SECURE

2.7

2.8

2.9

Loosly assemble the Rear Mount Brackets

(item 2) using the M8x35 Hex Bolt and M8 x

19 x 2 ﬂat washer (Item 9 & 10) in the bottom

two holes in the bracket.DO NOT TIGHTEN.

Insert the M8 x 35 Hex bolt and M8 x 19 x 2

Flat washer into the top hole in the bracket

and place the 10mm small spacer behind the

lip of the load bin.Use the M8 x 19 x 2 Flat

washer and M8 Nyloc Nut to secure in place.

do this on both sides.

Fit the Rear Brace (Item 2) using the M6x12

button head screws and M6 Nyloc nuts (Item

14 & 8).

Fully tighten and place M6 Nut caps (Item 9)

on the M6 Nyloc Nuts.

Loosely assemble the rear top truss using

the M8x20 Button head screws, M8x19x2

Flat washer and M8 Nyloc Nuts (Item

10,11&12).Fully tighten the M8 Button Heads

and place M8 Nut Caps on the M8 Nyloc Nuts

(Item 13).

13mm

5mm

Tightening Torque:

M8 : 15-20Nm / 11.06 ft lb - 14.75 ft lb

13mm

5mm

Tightening Torque:

M6 : 8-10Nm / 5.9 ft lb - 7.38 ft lb

310

10mm

4mm

PBTH001_REV_A00

FIT AND SECURE

2.10

2.11

2.12

Pull the front leg / truss / extrusion assembly

toward the rear legs. Attach the rear leg

assembly to the Extrusions using the M6x25

thread forming screws (Item 19) and a

cordless driver.The front assembly will be

pulled back into its ﬁnal position while fully

tightening these screws.

Using clamps and a spirit level clamp the

spirit level to the inside of the Front Center

Brace and Tighten the M6x20 Button head

screws and M6 Nyloc Nuts ﬁtted in 2.3.

Place M6 Nut caps on the M6 Nyloc Nuts.

13mm

Assemble the Rear Wing Brackets (Item 3)

using the M6x12 Button head screws and M6

Nyloc Nuts (Item 14 & 8).

Place the M6 Nut caps (Item 9) over the nyloc

nuts.

Use a little anti seize or oil on screw

threads before inserting. Note these are

Thread Forming Screws.

Tightening Torque 6-10Nm / 18.4 ft lbs

Torx

T30

Cordless

Drill

Oil or

Anti Seize

Tightening Torque:

M8 : 15-20Nm / 11.06 ft lb - 14.75 ft lb

4mm

10mm

COMPLETION

6.1

Congratulations! You did it. Take a step back and admire your work!

INSTALL OTHER VEHICLE AND RACK ACCESSORIES

Now's the time to visit your favorite Front Runner dealer in person or online.

IMPORTANT!

Be sure to tag us. We love to see our gear in action! #FrontRunnerOutfitters #BornToRoam

Share your adventures on:

FRONT RUNNER RACK KITS OFTEN HAVE A HIGHER LOAD RATING THAN THE VEHICLES THEY ARE MOUNTED TO. PLEASE REFER TO YOUR SPECIFIC VEHICLE MANUFACTURER

FOR A RECOMMENDED ROOF RATING. FRONT RUNNER CANNOT BE RESPONSIBLE FOR IMPROPER LOADING BEYOND THE VEHICLE MANUFACTURER'S STATED LOAD CAPACITY.

PBTH001 _REV_A00

FIT AND SECURE

2.13

Fully tighten all the bolts and nuts and place

nut caps where needed.

13mm

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