Garmin GDL 90 UAT Kurzanleitung

GDL 90 UAT Data Link Sensor

Capstone Upgrade Instructions

April 2004

560-1057-00 Rev A

GDL 90 Capstone Upgrade Instructions

Garmin International, Inc., 1200 East 151st Street, Olathe Kansas 66062, U.S.A.

Tel: 913/397.8200 Fax: 913/397.8282

Garmin (Europe) Ltd., Unit 5, The Quadrangle, Abbey Park Industrial Estate, Romsey, Hampshire S051

9DL, U.K.

Tel: 44/1794.519944 Fax: 44/1794.519222

Garmin Corporation, No. 68, Jangshu 2nd Road, Shijr, Taipei County, Taiwan

Tel: 886/02.2642.9199 Fax: 886/02.2642.9099

Garmin AT, Inc., 2345 Turner Road, S.E., Salem, OR 97302, U.S.A.

Tel: 800/525.6726 Fax: 503/364.2138

Canada Tel: 800/654.3415

International Tel: 503/391.3411

Cage Code: 0XCJ6

Visit our web page at http://www.garmin.com

Send comments about this manual by email to: [email protected]

Except as expressly provided herein, no part of this manual may be reproduced, copied, transmitted,

disseminated, downloaded or stored in any storage medium, for any purpose without the express written

permission of Garmin. Garmin hereby grants permission to download a single copy of this manual and of

any revision to this manual onto a hard drive or other electronic storage medium to be viewed for

personal use, provided that such electronic or printed copy of this manual or revision must contain the

complete text of this copyright notice and provided further that any unauthorized commercial distribution

of this manual or any revision hereto is strictly prohibited.

Information in this document is subject to change without notice. Garmin reserves the right to change or

improve their products and to make changes in the content of this material without obligation to notify

any person or organization of such changes or improvements.

Garmin, Garmin AT, and GDL are trademarks of Garmin Ltd. or its subsidiaries. These trademarks

may not be used without the express permission of Garmin.

GDL 90 Capstone Upgrade Instructions i

HISTORY OF REVISIONS

Revision Date Description

-- 3/17/04 Initial release

A 4/30/04 Remove “STC Pending” watermark. List CD in ordering info. Add

washer to install kit, update APM p/n (Table 1-2). Add tray side view

(Figure 2-2). APM wiring 4 inches maximum (2.5.1.2). Add

transmitter caution statement (2.5.1.3).

ORDERING INFORMATION

To receive additional copies of GDL 90 publications, order the following part numbers:

GDL 90 Installation Manual 560-1049-xx

GDL 90 Capstone Upgrade Instructions 560-1057-xx

GDL 90 Product CD 140-0063-xx

ii GDL 90 Capstone Upgrade Instructions

List of Effective Pages

Page Rev Page Rev Page Rev Page Rev Page Rev

Cover A

ii A

iii --

iv --

1-1 --

1-2 A

2-1 --

2-2 --

2-3 A

2-4 A

2-5 A

2-6 A

2-7 --

2-8 --

Table of Contents

GDL 90 Capstone Upgrade Instructions 560-1057-00 iii

TABLE OF CONTENTS

1GENERAL INFORMATION ................................................................................................................................. 1-1

1.1 SCOPE........................................................................................................................................................... 1-1

1.2 PACKAGE CONTENTS .................................................................................................................................... 1-2

2INSTALLATION ................................................................................................................................................. 2-1

2.1 PRE-INSTALLATION INFORMATION................................................................................................................ 2-1

2.2 MATERIALS NOT SUPPLIED........................................................................................................................... 2-1

2.2.1 MATERIALS REQUIRED BUT NOT SUPPLIED ............................................................................................. 2-1

2.3 SPECIAL TOOLS REQUIRED ........................................................................................................................... 2-1

2.4 EQUIPMENT MOUNTING................................................................................................................................2-2

2.4.1 ADAPTER PLATE &MOUNTING TRAY INSTALLATION .............................................................................. 2-2

2.5 ELECTRICAL CONNECTIONS .......................................................................................................................... 2-4

2.5.1 CABLING AND WIRING ............................................................................................................................. 2-4

2.5.2 INTERFACE CONNECTOR DEFINITION ....................................................................................................... 2-8

LIST OF TABLES

TABLE 1-1 -PACKAGE CONTENTS ............................................................................................................. 1-2

TABLE 1-2 -INSTALLATION KIT CONTENTS (PN 424-6081-150)............................................................... 1-2

TABLE 2-1 -CRIMP TOOL FOR P/N 245-0027 ............................................................................................ 2-1

TABLE 2-2 -INTERFACE CONNECTORS ...................................................................................................... 2-4

TABLE 2-3 -CRIMP CONTACT SPECIFICATIONS ......................................................................................... 2-4

LIST OF ILLUSTRATIONS

FIGURE 2-1: GDL 90 ADAPTER PLATE...................................................................................................... 2-2

FIGURE 2-2: GDL 90 MOUNTING TRAY .................................................................................................... 2-3

FIGURE 2-3: APM AND MAINTENANCE CONNECTOR INSTALLATION ....................................................... 2-5

FIGURE 2-4: GPS ANTENNA CONNECTIONS.............................................................................................. 2-7

FIGURE 2-5: RIGHT-ANGLE COAX CONNECTOR ASSEMBLY..................................................................... 2-7

FIGURE 2-6: REAR CONNECTOR LAYOUT ................................................................................................. 2-8

Table of Contents

iv 560-1057-00 GDL 90 Capstone Upgrade Instructions

NOTES

General Information

GDL 90 Capstone Upgrade Instructions 560-1057-00 Rev A

1-1

1 GENERAL INFORMATION

1.1 SCOPE

This manual contains the instructions for upgrading existing Capstone UAT to the GDL 90 Data link

Sensor. It is intended for use by persons certified by the Federal Aviation Administration (FAA) to install

avionics devices.

This document is to be used as a supplement to the GDL 90 Installation Manual, Part No 560-1049-xx,

which is included in the GDL 90 Product CD. The information in this manual is STC approved. Only

the equipment interfaces covered in this manual are within the scope of this STC. Refer to the GDL 90

Installation Manual for more descriptions on interfaces.

NOTE

Since the upgrade installation is different from the standard installation in mounting tray

and hardware, this manual should be used to install the GDL 90 in existing Capstone

installations and the GDL 90 Installation Manual should be used for certification

limitation, product specifications, system checkout, troubleshooting and maintenance

procedures.

General Information

560-1057-00 Rev A GDL 90 Capstone Upgrade Instructions

1-2

1.2 PACKAGE CONTENTS

The GDL 90 Capstone Upgrade Installation Kit includes most necessary items for installation other than

supplies normally available at the installation shop, such as wire and cable ties, circuit breakers. The

items included in the package are listed in Table 1-1 and Table 1-2.

Table 1-1 - Package Contents

Part # Qty Description

424-6081-150 1 GDL 90 Capstone Upgrade Installation Kit (see Table 1-2 for

detail)

430-6081-1xx-xxx 1 GDL 90 UAT Data Link Sensor

140-0063-xx 1 GDL 90 Product CD

560-1057-xx 1 GDL 90 Capstone Upgrade Instructions

Table 1-2 - Installation Kit Contents (PN 424-6081-150)

Part # Qty Description

162-0043 3 Connector, coax, RA, PNL MNT

265-0007 3 Retainer Ring, ext,7/16 shaft

240-0008 3 Washer, 0.446 ID 0.56 OD

162-1574 1 Receptacle DSUB 9-pin

310-0467-00 1 Capstone Phase 1 Adapter Plate

500-0290-00 1 Capstone Phase 1 Adapter Cable

202-0002 8 Cable tie

245-0027 7 Crimp contact, DSUB, 20 to 24 AWG wire

224-0404 4 Screw, 4-40 x 1/4 SS flat head Phillips 82 deg.

310-0461-00 1 Cover Mounting Tray GDL 90

310-0462-00 1 Mounting Tray GDL 90

430-6200-000 1 Aircraft Personality Module (APM), GDL 90

Installation

GDL 90 Capstone Upgrade Instructions 560-1057-00 Rev A

2-1

2 INSTALLATION

This section describes the installation of the GDL 90 including mounting, wiring, and connections. Refer

to the GDL 90 Installation Manual for limitations and post-installation configuration and checkout

procedures.

2.1 PRE-INSTALLATION INFORMATION

Always follow acceptable avionics installation practices per FAA Advisory Circulars (AC) 43.13-1B,

43.13-2A, or later FAA approved revisions of these documents.

Follow the installation procedure in this section as it is presented for a successful installation. Read the

entire section before beginning the procedure. Prior to installation, consider the structural integrity of the

GDL 90 installation as defined in AC 43.13-2A, Chapter 1. Perform the post installation checkout before

closing the work area in case problems occur.

Complete an electrical load analysis in accordance with AC 43.13-1B, Chapter 11, on the aircraft prior to

starting modification to ensure aircraft has the ability to carry the GDL 90 load. Document the results of

the electrical load analysis on FAA Form 337.

2.2 MATERIALS NOT SUPPLIED

2.2.1 MATERIALS REQUIRED BUT NOT SUPPLIED

The GDL 90 is intended for use with standard aviation accessories. The following items are required for

the installation, but not supplied:

•Wire (MIL-W-22759/16 or equivalent)

•Shielded wire (MIL-C-27500 or equivalent)

•Circuit breakers

•Ring terminals (for grounding)

2.3 SPECIAL TOOLS REQUIRED

Some of the connectors use crimp contacts. The tables below identify crimp tools required to ensure

consistent, reliable crimp contact connections for the rear D-SUB connectors. The tables define one

source for the crimp tool. Alternate equivalent tools may be used.

Table 2-1 - Crimp Tool for P/N 245-0027

Description ITT/Cannon P/N Military number

Insertion/Extraction tool CIET-20HD 980-200-426 M81969/39-01

Crimp tool 995-0001-584 M22520/2-01

Positioner 995-0001-604 M22520/2-08

Below is the contact for ITT/Cannon crimp tools:

ITT Cannon Phone (714) 261-5300

1851 E. Deere Ave FAX (714) 575-8324

Santa Ana, CA 92705-6500

Installation

560-1057-00 Rev A GDL 90 Capstone Upgrade Instructions

2-2

2.4 EQUIPMENT MOUNTING

The Capstone Upgrade Installation Kit is intended for the replacement of the old UAT radio and tray

with the GDL 90 and tray in the same mounting holes.

2.4.1 ADAPTER PLATE &MOUNTING TRAY INSTALLATION

Remove the old UAT radio and tray. Install the adapter plate using four 8-32 pan-head screws

(MS35206, AN526 or equivalent) in the same mounting holes used for the old tray. Install the GDL 90

mounting tray on top of the adapter tray using four 8-32 pan-head screws. Refer to Figure 2-1 and Figure

2-2 for the GDL 90 adapter plate and mounting tray dimensions.

After the adapter cable is installed to the mounting tray back plate, route wiring bundle as appropriate.

Use cable ties to secure the cable assemblies and coax to the holes provided in the side of the connector

plate to provide strain relief for the cable assemblies. The cable shields should be grounded directly to a

lug mounted to one of the holes on the side of the connector plate, keeping the ground leads to a

maximum of 3 inches long.

Optional cover is provided for installations that need extra moisture protection. Install cover to aft side

of tray using 4 provided screws.

Figure 2-1: GDL 90 Adapter Plate

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