Graco 24V641 Bedienungsanleitung

SB_D_011

Instructions

TOTE AND DRUM DISPENSE SYSTEMS FOR DIESEL

333470E

EXHAUST FLUID (DEF) (ISO 22241) EN • FR • ES

NOT APPROVED FOR USE IN EXPLOSIVE

ATMOSPHERES OR HAZARDOUS LOCATIONS

MAX WPR 345 kPa (3.4 bar) (50 psi)

MODELS: SEE SECTION 1.4

Important Safety Instructions

Read all warnings and instructions in this manual.

Save these instructions

Drum Kit Tote Kit

INDEX

A GENERAL WARNINGS 3

B SAFETY INSTRUCTIONS 3

B.1 SAFETY WARNINGS 3

C FIRST AID RULES 3

C.1 WARNINGS 4

PACKAGE CONTENTS/PRE-INSPECTION 6

E MACHINE AND MANUFACTURER IDENTIFICATION 8

E.1 PLATES POSITION 8

F INTENDED USE 9

G TOTE KIT INSTALLATION 10

H ASSEMBLY 11

H.1 INSTALLATION ONTO IBC/TOTE TANKS 12

H.2 DRUM KIT INSTALLATION 13

I OPERATION AND USE 13

I.1 LEAVING THE SYSTEM UNUSED FOR LONG PERIODS OF TIME 15

I.2 FLUSHING THE DISPENSING SYSTEM 15

J MAINTENANCE 16

K TROUBLESHOOTING 17

L TECHNICAL DATA 18

L.1 METRIC 18

L.2 ENGLISH 19

M DEMOLITION AND DISPOSAL 20

N EC-DECLARATION OF CONFORMITY 21

WARRANTY 24

M0312 3

A GENERAL WARNINGS

Important pre-

cautions To ensure operator safety and to protect the pump from

potential damage, workers must be fully acquainted with

this instruction manual before performing any operation.

Symbols used

in the manual

The following symbols will be used throughout the manual

to highlight safety information and precautions of particular

importance:

WARNING

This symbol indicates safe working practices for

operators and/or potentially exposed persons.

NOTICE

This symbol indicates that there is risk of damage to

the equipment and/or its components.

NOTE

This symbol indicates useful information.

Manual preser-

vation This manual should be complete and legible throughout.

It should remain available to end users and specialist in-

stallation and maintenance technicians for consultation at

any time.

Reproduction

rights All reproduction rights are reserved by Graco Inc. The text

cannot be reprinted without written permission

B SAFETY INSTRUCTIONS

B.1 SAFETY WARNINGS

Mains -

preliminary

checks before

installation

Before installation, make sure that the electric power supply

network is fit ed with a suitable earth-line and complies with

the regulations in force.

WARNING ELECTRIC SHOCK HAZARD

You must avoid any contact between the electrical power

supply and the fluid th t needs to be pumped.

Maintenance

control Before any checks or maintenance work are carried out,

switch the system’s power off by disconnecting the plug

from the socket.

WARNING EQUIPMENT MISUSE HAZARD

It is strictly forbidden to support or transport the system us-

ing a power supply cable.

It is strictly forbidden to support or transport the system us-

ing a suction or outlet pipe.

C FIRST AID RULES

Contact with

the flui

In the event of problems developing following EYE/SKIN

CONTACT, INHALATION or INGESTION of the treated

product, please refer to the SAFETY DATA SHEET/AUS32 /

DEF / AD-Blue (ISO22241)

Persons who

have suffe ed

electric shock

Disconnect the power source, or use a dry insulator to

protect yourself while you move the injured person away

from any electrical conductor. Avoid touching the injured

person with your bare hands until he is far away from

any conductor. Immediately call for help from qualifie

and trained personnel. Do not operate switches with wet

hands.

NOTE Please refer to the safety data sheet for the

fluid

4 M0312

EN C.1 WARNINGS

The following warnings are for the setup, use, grounding, and repair of this equip-

ment. The exclamation point symbol alerts you to a general warning and the hazard

symbols refer to procedure-specific risks. When these symbols appear in the body

of this manual or on warning labels, refer back to these Warnings. Product-specifi

hazard symbols and warnings not covered in this section may apear thoughout the

body of this manual where applicable.

WARNING

FIRE AND

EXPLOSION When flammable fluids are

present in the work area,

such as gasoline and wind-

shield wiper flui , be aware

that flammable fumes can

ignite or explode. To help

prevent fi e and explosion:

Use equipment only in will ventilated area.

Eliminate all ignition sources, such as cigarettes

and portable electric lamps.

Keep work area free of debris, including rags

and spilled or open containers of solvent and

gasoline.

Do not plug or unplug power cords or turn

lights on or off when flammable fumes are

present.

Ground all equipment in the work area.

Stop operation immediately if static spark-

ing occurs or if you feel a shock. Do not use

equipment until you identify and correct the

problem.

Keep a working fi e extinguisher in the work

area.

ELECTRIC

SHOCK

Electrocution or death This equipment must be grounded. Improper

grounding, setup or usage of the system can

cause electric shock.

Turn off and disconnect power cord before ser-

vicing equipment.

Connect only to a grounded electrical outlets.

Use only 3 wire extension cords in accordance

with local electrical codes. Extension cords

should have a ground lead.

Ensure ground prongs are intact on power and

extension cords.

Do not expose to rain. Store indoors.

Never touch the electric plug of socket with

wet hands.

Do not turn the dispensing system on if the

power connection cord or other important

parts of the apparatus are damaged, such as

the inlet outlet plumbing, dispensing nozzle or

safety devices. Replace damaged components

before operation.

Before each use check that the power connec-

tion cord and power plug are not damaged. If

damaged, have power connection cord replaced

before use by a qualified ele trician.

The electrical connection between the plug and

socket must be kept well away from water.

Unsuitable extension leads can be hazardous,

in accordance with current regulations. only ex-

tension cords that are labelled for outdoor use

and have a suffici t conduction path should

be used outdoors.

For safety reasons, we recommend that, in prin-

ciple, the equipment be used only with a earth-

leakage circuit breaker (max 30 mA).

Electrical connections must use ground fault

circuit interrupter (GFCI).

M0312 5

EQUIPMENT

MISUSE

Misuse can cause death or

serious injury Do not operate the unit when fatigued or un-

der the influen e of drugs or alcohol.

Do not exceed the maximum working pres-

sure or temperature rating of the lowest rated

system component. See Technical Data in all

equipment manuals.

Use fluids and solvents that are compatible

with equipment wetted parts. See Technical

Data in all equipment manuals. Read fluid and

solvent manufacturer’s warnings. For com-

plete information about your material, request

MSDS from distributor or retailer.

Do not leave the work area while equipment is

energized or under pressure.

Turn off all equipment when equipment is not

in use.

Check equipment daily. Repair or replace worn

or damaged parts immediately with genuine

manufacturer’s replacement parts only.

Do not alter or modify equipment. Alterations

or modific tions may void agency approvals

and create safety hazards.

Make sure all equipment is rated and approved

for the environment in which you are using it.

Use equipment only for it intended purpose.

Call your distributor for information.

Route hoses and cables away from traffi areas,

sharp edges, moving parts, and hot surfaces.

Do not kink or over bend hoses or use hoses to

pull equipment.

Keep children and animals away from work area.

Comply with all applicable safety regulations.

Burn

Hazard Equipment surfaces and

fluid that is heated can

become very hot during

operation

To avoid severe burns do not touch hot fluid or

equipment.

Toxic Fluid

or Fumes

Hazard

Toxic fluids or fumes can caus

serious injury or death if splashed

in the eyes or on skin, inhaled, or

swallowed.

Read MSDS’s to know the specific haz-

ards of the fluids ou are using.

Store hazardous fluid in approved con-

tainers, and dispose of it according to

applicable guidelines.

Prolonged contact with the treated

product may cause skin irritations:

always wear protective gloves during

dispensing.

6 M0312

Personal

Protective

Equipment

Wear appropriate protec-

tive equipment when in

the work area to help pre-

vent serious injury, includ-

ing eye injury, hearing loss,

inhalation of toxic fumes,

and burns.

This equipment includes but is not limited to:

Protective eyewear, safety shoes, close-fittin

clothing and hearing protection.

Respirators, protective clothing, and gloves as

recommended by the fluid and solvent manu-

facturer.

Wear protective equipment that is suited to the

operations that need to be performed and re-

sistant to cleaning products.

PACKAGE CONTENTS/PRE-INSPECTION

To open the cardboard packaging, use a pair of scissors or a cutter, being careful not

to damage the dispensing system or its components. Open the packaging and check

that the following components provided as part of the equipment are available

WARNING EQUIPMENT MISUSE HAZARD

Check that the data on the plate correspond to the desired

specifications. In the event of any anomaly, contact the sup-

plier immediately, indicating the nature of the defects. Do not

use equipment which you suspect might not be safe.

NOTE In the event that one or more of the components de-

scribed below are missing from inside the package,

please contact Graco inc technical support.

DEF System Model Number

24V641 24V644 24V645 24V646 24V656 24W060 24W075 24W062 24W065 24W067

Item Part Number Description Qty

1127642 Pump 120 VAC 1 1 1 1 1 1 1

1127643 Pump 12 Vdc 1 1

2127649 Nozzle 1 1 1 1 1 1 1 1

2125078 Nozzle 1 1

3--- Suction hose 1 1 1 1 1 1 1 1 1 1

4--- Delivery Hose 1 1 1 1 1 1 1 1 1 1

5103927 SS Hose clamps 4 4 4 4 4 4 4 4 4 4

6--- Oring 2 2 2 2 2 2 2 2 2 2

7--- Swivel Ring Nut 2 2 2 2 2 2 2 2 2 2

8--- Hose barb fittin 2 2 2 2 2 2 2 2 2 2

9--- Swivel Protection Boot 1 1 1 1 1 1 1 1 1 1

10 --- Rope 1 1 1 1 1 1 1 1

11 127663 Meter 1 1 1 1

12 --- Elbow 1 1 1 1

13 127641 Container Dispense coupler 1 1 1 1 1

14 --- Tote bracket assembly 1 1 1 1 1 1 1 1

15 --- Tote Handle and hardware 1 1 1 1 1 1 1 1

16 --- Drum bracket asmb & hdwr 1 1

17 --- Drum bracket handle 1 1

18 --- Springs 2 2

19 --- Nozzle Bath 1 1 1 1 1 1 1 1 1 1

M0312 7

8 M0312

EN E MACHINE AND MANUFACTURER IDENTIFICATION

The dispensing system comes with an identific tion plate; this

is attached to the pump and contains the following informa-

tion:

type:

lot number / Production year;

technical data;

instruction manual part number

WARNING EQUIPMENT MISUSE HAZARD

Before installing, always make sure the type of dispensing

system is correct and suitable for the available power supply

(Voltage/Frequency.)

E.1 PLATES POSITION

The dispensing system is equipped with decals and/or plates

to provide operators with the necessary important informa-

tion. Make sure that these do not deteriorate or become de-

tached over time

NOTICE Replacement label PNS 189930 and 15K616 are

available at no cost

nlr

24V641 XXXX

MAX WPR 345 kPa (3.4 bar)(50 psi)

120V 60Hz 500 W

4.5A 1730 Rpm

DUTY CYCLE 20´ON/20´OFF

34 lpm/9 gpm

-5C to 40C 23F to 104F

IP55

LOT XXXXXXX

Graco Inc.

P.O. Box 1441

Mpls, MN 55440

Read instruction manual 333470.

www.graco.com

MADE IN ITALY

189930 15K616

M0312 9

F INTENDED USE

Intended use The DEF dispensing system was designed and built for the

distribution of the product called AdBlue®, D.E.F (Diesel Ex-

haust Fluid), AUS32, ISO 22241 or water.

Conditions

of use

The DEF dispensing system should be used by observing the

following conditions:

Max. temperature of dispensed product: +35 °C / 95°F.

Min temperature of dispensed product: -11 °C / 12° F.

Max. temperature of dispensed product permitted by materi-

als: +40°C / 104° F

Voltage variation permitted: +/- 5%

Equivalent continuous sound pressure level at the worksta-

tion: ≤75 dB(A)

Make sure that the pump operates within its nominal operat-

ing parameters.

PRODUCTS NOT PERMITTED - EQUIPMENT MISUSE HAZARD

WARNING All products not listed in the “Intended Use” and “Treated

Product Characteristics” paragraphs are to be considered

not permitted, improper and therefore prohibited.

Graco Inc. accepts no responsibility for damage to persons or

property caused by failure to comply with this requirement.

WARNING

EQUIPMENT MISUSE HAZARD

The DEF system was not designed for dispensing

of diesel, petrol, fl mmable liquids with flash point

<55°C/131°F, or for operation in environments with

potentially explosive atmosphere. The use in the above

mentioned conditions is forbidden.

WARNING

EQUIPMENT MISUSE HAZARD

The use of the system for purposes different from those

specifi d in section "Intended use" is strictly forbidden.

Do not operate the system for any purpose other than

the purpose described within this manual; all other use

is considered misuse and will result in disclaiming any

responsibility for damage to property, people, animals

or to the system itself.

NOTICE

Do not keep the pump turned on with the nozzle in the

closed position for more than 3 minutes. System dam-

age may occur.

M0312

EN G TOTE KIT INSTALLATION

Foreword

The DEF dispensing system has been designed and

equipped for IBC/TOTE tank or drum installation.

Any dierent form of installation must guarantee secure

fastening.

Authorised in-

stallation per-

sonnel

All installations must be carried out by authorised and

competent personnel only. Authorised persons must:

• install the system in dry and well-ventilated place;

• ensure the correct installation of equipment re-

quired for the correct functioning of the pump;

• only use accessories that have been supplied with

the system.

WARNING

ELECTRIC SHOCK HAZARD

The DEF dispensing system has been specifi ally de-

signed for use in a dry place. If installed outside, an ad-

equate protective covering must be provided.

WARNING

EQUIPMENT MISUSE HAZARD

The use of accessories that are unsuitable and were not

provided with the system is strictly prohibited. Graco Inc.

accepts no responsibility for damage to persons, property

or the environment caused by failure to comply with this

requirement.

NOTICE The DEF dispensing system is for professional use only.

NOTICE As per the current legislation, the DEF dispensing sys-

tem must be installed in premises that are sufficiently

well-lit.

INSTALLATION INSTRUCTION

1. Connect Container

Dispense Coupler

Connect short hose to 3/4

barbed outlet on Contain-

er Dispense Coupler

2. Connect Short Hose to

Pump Inlet

Connect opposite end of

short hose to top connec-

tion on pump inlet.

3. Connect Long Hose to

Pump Outlet

Connect long hose to bot-

tom connection on pump

outlet located directly be-

low the meter.

4. Connect Long Hose to

Nozzle

Using a stainless steel

worm clamp, connect op-

posite end of long hose to

stainless steel barbed out-

let on nozzle.

5. Secure Pump to Con-

tainer

Attach pump panel to top

of tote cage.

Note: Mounting bracket

of drum is dierent, see

instruction included with

drum pump.

6. Plug in Pump

Plug pump into standard

110V electrical outlet.

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