GReddy Turbo Kit Bedienungsanleitung
GReddy Turbo Kit
96-98 Nissan 240SX S14 (KA24DE) TD06-20G 8cm2
96-98 Nissan 240SX S14 (KA24DE) TD06-20G 8cm2
Installation Manual
Please read the entire manual before installing this kit.
Application:
Make Model Chassis Year
Nissan 240SX S14 96-98
•This GReddy Turbo Kit is designed only for the vehicles specified above.
•GReddy Front mount intercooler kit is recommended with this kit
•Premium grade gasoline (92 octane or higher) is required with this Kit.
•Make sure that the vehicle is not equipped with any ECU upgrade chips.
•Use of GReddy Racing Spark Plugs ISO #7 or NGK plugs (colder than factory) is
recommended with this kit.
Important
1. This installation should only be performed by a trained specialist who is
very familiar with the automobile’s mechanical, electrical and fuel
management system.
2. If installed by an untrained person, it may cause damage to the kit as
well as the vehicle.
3. GReddy Performance Products Inc. is not responsible for any damage to
the vehicle’s electrical system caused by improper installation.
1. Parts list
1. Turbocharger TD06-20G 8cm2 P380 1
2. Exhaust manifold (Cast Ductile Iron) 1
3. Downpipe (60∅steel) 1
4. Compression Pipe C-1 (50∅Aluminum) 1
5. “ C-2 (50∅Aluminum) 1
6. “ C-3 (60∅Aluminum) 1
7. Suction Pipe (80∅Aluminum) 1
8. Airinx AY-M Blue Filter 1
9.AirinxAdapter 1
10.Oil Pressure Line 1200mm 1
11.Oil Pressure Fitting 3-way 1/8PT 1
12. “ 1/8PT – 1/8PT 1
13. “ 1/8PT – 1/8PF 1
14.Oil Pressure Banjo Fitting Small (Male & Female) 1set
15.Copper Washer 10∅(t=1.0) 2
16.Oil Return Flange Pipe 19∅1
17.Oil Return Pipe 19∅(Weld-on Type) 1
18.Oil Return Spacer 15∅-7∅10mm 1
19.Hose 5∅1500mm 1
20. “ 16∅1120mm (Breather 240mm, Blow-by 480mm. Power steering 400mm) 1
21. “ 19∅320mm 1
22.Silicone Hose 50∅Straight 2
23. “ 80∅Straight (60mm) 1
24. “ 50∅-60∅Reducer 1
25. “ 60∅-70∅Reducer 1
26. “ 70∅-80∅Reducer 1
27.Hose band 16∅#10 4
28.Hose band 19∅#12 2
29.Hose band 50∅#32 5
30.Hose band 60∅#36 2
31.Hose band 70∅#44 2
32.Hose band 80∅#48 3
1. Parts list
33.Compression Pipe C-3 Bracket 1
34.Heatshield Bracket A 1
35.Heatshield Bracket B 1
36.Heatshield 1
37.Restricter 80∅-42∅1
38.Gasket Exhaust Manifold 1set
39.“TurboInlet 1
40. “ Turbo Outlet 1
41.“OilReturn 1
42.Thermo Cloth 1000mm 3
43.Vacuum fitting 5∅-1/8PT 2
44.3-Way vacuum fitting 1
45.ZipTies 150mm 10
46.e-Manage 1
47.e-Manage Harness 1
48.Injectors 370cc (Top Feed Type) 4
49.Injector Harness harness, wire connector, insulator 4set
50.FuelRailAssembly 1set
51.Fuel Rail Spacer 38.5mm 2
52.Fuel Regulator Adapter Fitting 1
53.Fuel Rail Fitting 1
54. M5x10mm StainlessCap P=0.8 B - - - 2
55. M6x15mm Stainless P=1.0 B - - N 7
56. M6x25mm Stainless P=1.0 B - - N 1
57. M6 Stainless S/W F/W 10
58. M8x55mm Stainless Cap P=1.25 B - F/W - 2
59. M10x20mm Stainless P=1.5 B S/W - - 3
60. M10x35mm Stainless Stud P=1.25 – 1.25 B - - - 1
61. M10x45mm Stainless Stud P=1.25 – 1.50 B - - - 5
62. M10 Stainless P=1.25 S/W - N 15
1 2 3
4 5 6
7 8 9
10 11 12 - 13 14
15 16 17 18
19 – 21 22- 26 27 - 32
33 34 35
36 37 38 - 40
41 42 43 44
45 46 47
48 50 51
52 53 54–62
2. Removal of Stock Parts
When removing the stock parts, make sure you read over the
factory repair manual for proper procedures.
2-1 Disconnect the negative terminal of the battery.
2-2 Drain the engine oil and power steering fluid.
2-2 Disconnect the air flow meter.
2-4 Remove the Air cleaner assembly with airflow meter, intake tube, breather hose
and Intake temperature sensor.
2-5 Disconnect the primary and secondary O2 sensor and remover the catalytic
converter.
2-6 Remove the exhaust manifold.
2-7 Remove oil pan (Please refer to the factory service manual for detail instructions
for removing the oil pan.)
2-8 Remove the fuel rail assembly with injectors and regulator.
3. Kit Installation
3-1 Oil pan modification
1. Clean the oil pan.
2. Install the oil return pipe using the
provided spacer as shown.
3. Mark the oil pan to drill out for the
19mm hole.
4. Remove the oil return pipe and drill out
Spacer
the marked hole.
5. Reinstall the oil return pipe and weld
the pipe to the oil pan.
6. Clean the welded area and paint to
prevent rusting.
7. Reinstall the oil pan on to the engine.
(Parts used #17, 18, 51, 52)
3-2 Thermo Cloth Installation
1. Wrap the AC line, O2 sensor wire with
the provided thermo cloth.
(Parts used #42)
3-3 Replace Power Steering Hose
1. Cut the provided 16∅hose to 400mm
and wrap it with thermo cloth.
2. Replace the power steering hose with
this hose.
(Parts used #20, 27, 42)
3-4 Replace Stud Bolt
1. Remove the bottom stud bolt on the #3
port on the cylinder head and replace it
with the provided stud bolt.
(Parts used #54)
3-5 Exhaust Manifold Installation
1. Install the exhaust manifold with the
provided gaskets and hardware.
(Parts used #2, 38, 56)
3-6 Turbo Installation
1. Install the oil return pipe to the turbo
using provided gasket and hardware.
(Parts used #1, 16, 41, 50, 52)
2. Install the turbo assembly to the
manifold
(Parts used #39, 55, 56)
Andere Handbücher für Turbo Kit
9
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