GReddy Turbo Kit Bedienungsanleitung

GReddy Turbo Kit

HONDA Civic Si FG2 (K20Z) T517Z 8cm2

Installation Manual

Please read the entire manual before installing this kit.

Application:

Make Model Chassis

Year

HONDA Civic Si FG2

06～

～～

～on

•This GReddy Turbo Kit Is designed only for the vehicles specified above.

•Premium grade gasoline (91 octane or higher) is required with this Kit.

•Make sure that the vehicle is not equipped with any ECM upgrade chips.

•Use of GReddy Racing Spark Plugs ISO #7 or NGK plugs (colder than factory) is recommended with

this kit.

Important

•This installation should only be performed by a trained specialist who is very familiar

with the automobile’s mechanical, electrical and fuel management system.

•If installed by an untrained person, it maycause damage to the kit as well as the vehicle.

•GReddy Performance Products Inc. is not responsible for any damage to the vehicle’s

electrical system caused by improper installation.

•This kit is for off-road use vehicle only which may never be driven on a public highway

1. PARTS

LIST

1.Turbocharger T517Z ８c㎡ P565 １

2.Exhaust manifold （Cast Ductile Iron）１

3.Downpipe （Cast Ductile Iron, 60φSteel）１

4.Intercooler （THE31C）１

5.Suction Pipe （60φAluminum）１

6.TZ Suction Flange （60φAluminum）１

7.Compression Pipe C-1 （50φAluminum）１

8. 〃C-2 （50φAluminum）１

9. 〃C-3 （50φAluminum）１

10. 〃 C-4 （50φAluminum）１

11. 〃C-5 （50φAluminum）１

12. 〃C-6 （50φAluminum）１

13. 〃C-7 （50φAluminum）１

14. 〃C-8 （60φAluminum）１

15.Airinx AY-MB （Blue Filter）１

16.Airinx Hose Adapter （M80）１

17.Air Flow Sensor Housing １

18.Oil Pressure Line SUS ６００ｍｍ１

19.Oli Pressure Banjo Fitting Small (Male&Female) １

20.Copper Washer 10φT＝1.0 ２

21.Oli Pressure Fitting 3-Way 1/8PT １

22. 〃1/8PT－1/8PT １

23. 〃1/8PT－1/8PF 1

24.Oil Return Flange Pipe 16φ （Turbo）１

25. Oil Return Banjo Fitting 16φ （Engine） Male&Female １

26. Oil Return Banjo Spacer １

27. Copper Washer 15.5φ T=1.0 ３

28.Vacuum Fitting ５φ－１/８PT １

29.3-Way Vacuum Fitting ８φ－4φ－８φ NORMATRS 8-4-8 １

30. Hose 5φ 35０ｍｍ（Actuator３５０ｍｍ）１

31. 〃12φ４３０ｍｍ（EVAP）１

32. 〃 16φ３００ｍｍ（Blow-by）１

33.Oil Return Hose 16φ ３３０ｍｍ１

34.Silicone Hose ５０φ×７０mm Straight ５

35. 〃６０φ×７０mm Straight １

36. 〃５０φ-６０φ Reducer ３

37. 〃６０φ-６５φ Reducer １

38. 〃６０φ-８０φ Reducer １

39.Hose band １２φ ♯８２

40. 〃１６φ ♯１０４

41. 〃５０φ ♯３２１３

42. 〃６０φ ♯３６７

43. 〃６５φ ♯４０１

44. 〃８０φ ♯４８２

45.Gasket Turbo Inlet １

46. 〃 Turbo Outlet １

47. 〃 TurbineInlet １

48. 〃 Turbine Outlet １

49. 〃 Downpipe １

50. 〃 Oil Return １

51.e-manage ultimate US-FG2 １

52.e-manage ultimate Harness （H－９）１

53.A/F Sensor Adapter 1

54. Pressure Sensor Orifice LF23-01 １

55. Injectors ３７０ｃｃ（Spacer×２，Stud Bolt×２，O ring×８）４

56. Injectors Plug-In Harness Honda-RC Type ４

57.Heatshield 1 Turbo １

58.Heatshield 2 Down pipe １

59.Heatshield 3 Fire wall １

60.Thermo Cloth １００×１０００ｍｍ３

61.Zip ties 150mm １０

62.Zip ties 400mm ３

63.Heatshield 3 Bracket １

64. Intercooler Core Bracket L・

・・

・R 1

65.Oil Return Hose Bracket １

66. Aluminum Spacer （T=8mm）HH07-02 １

67. Aluminum Spacer （T=30mm）LK08-11 ３

68.M４×１０ P＝０．７ Stainless Cap B －－－（Air Flow Sensor Housing）２

69.M６×１０ P＝１．０ Stainless B S/W F/W －（Down pipe Heatshield）２

70.M６×１５ P＝１．０ Stainless B S/W －－（Oil Return･Heatshield）４

71.M６×１５ P＝１．０ Stainless B S/W F/W －（S-1,C-3 Bracket）２

72.M６×４５ P＝１．０ Stainless B S/W F/W －（ECM）３

73.M６P＝１．０ Stainless －S/W F/W N （Heatshield Bracket）１

74.M６Stainless －－F/W －（Pressure Sensor Orifice）１

75.M８×１５ P＝１．２５ Stainless B S/W F/W －（Heatshield ）２

76.M８×２０ P＝１．２５ Stainless B S/W F/W －(Suction・Intercooler) ６

77.M８×２５ P＝１．２５ Stainless B S/W F/W －（Horn）１

78.M８×３０ P＝１．２５ Stainless Stud B S/W F/W N （C-１）２

79.M８×３０ P＝１．２５ Stainless Stud B S/W －N （Turbo in,out）７

80.M８×７５ P＝１．２５ Stainless B S/W －－（Turbo out）２

81.M８P＝１．２５ Stainless －－－N （Downpipe）２

82.M10×４５ P＝１．２５ Stainless B S/W F/W N （EX Manifold）３

1. PARTS

LIST

１２３４

５６７８

９１０１１１２

１３１４１５１６

１７１８１９２０

２１２２，２３２４２５

２６２７２８２９

３０～３３３４，３５３６～３８３９～４４

４５４６４７４８

４９５０５１５２

５３５４５５５６

５７５８５９６０

６１.６２６３６４６５

６６、６７６８～８２

2. Removal of Stock Parts

When removing the stock parts, make sure you read over the

factory repair manual for proper procedures.

2-1 Remove the battery.

2-2 Release the fuel pressure in the fuel system. (see factory repair manual for detail

procedure).

2-3 Drain the engine oil.

2-4 Remove the cowl covers, and steel plate underneath.

2-5 Remove the engine cover.

2-6 Remove the Air cleaner assembly with intake tube, breather hose and mass

air flow sensor.

2-7 Disconnect the primary and secondary O2 sensor and remover the catalytic

converter.

2-8 Remove the exhaust manifold heat shield and manifold.

2-9 Remove the undercover and the front bumper.

2-10 Remove the bumper support beam and horns.

3. Kit Installation

3-1 e-Manage Ultimate Installation

(1) Disconnect the ECM harness and remove the

ECM.

(2) Connect the E-manage Ultimate Plug and

Play Harness to the ECM and plug the stock

ECM harness into the Ultimate Plug and Play

Harness.

(3) Connect the A/F Sensor Adapter to the

E-manage Ultimate Plug and Play Harness.

(Part used #53)

*Blue wires are not directional.

(4) Route the Ultimate harness along the Factory

main Harness as shown.

Route the harness through the fire-wall and

Connect the E-manage Ultimate to the

harness inside the vehicle.

(5) Relocate the ECM forward using the provided

Aluminum Spacer ,zip ties and M6×45mm

bolts as shown.

*Avoid mounting the E-manage Ultimate unit

in the area that would be exposed to

direct sun light, moisture, or near heater outlet

(Parts used #51,52,53,62,67,72)

Important

•This installation should only be performed by a trained specialist who is very familiar

with the automobile’s electrical and fuel management system.

•GReddy Performance Products Inc. is not responsible for any damage to the vehicle’s

electrical system caused by improper installation.

Important !

Make sure the all the wire connections are correct. If they are connected incorrectly, it can

damage the e-Manage Ultimate, ignition coils, and/or ECM.

A/F Adapter

A/F AdapterA/F Adapter

A/F Adapter

Plug and Play Harness

Plug and Play HarnessPlug and Play Harness

Plug and Play Harness

Yellow

Light blue Black

Yellow

Light blue

Black

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