Greenlee 967 Bedienungsanleitung

INSTRUCTION MANUAL

Read and understand all of the instructions and

safety information in this manual before operating

or servicing this tool.

00967

Deluxe Force Gauge

00967 Deluxe Force Gauge

Greenlee Textron / Subsidiary of Textron Inc. 24455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070

Table of Contents

Description .....................................................................2

Purpose..........................................................................2

Important Safety Information..........................................3

Principle of Operation.....................................................4

Identification ...................................................................4

Specifications .................................................................4

Operating Instructions

Setup / Installation ..................................................5-6

Operation ...................................................................7

Configuration .............................................................8

Maintenance

Exploded View / Parts List - Roller Assembly............9

Digital Display .....................................................10-11

Wiring Connections for Strain Gage Monitor ........... 12

All specifications are nominal and may change as design improve-

ments occur. Greenlee Textron shall not be liable for damages

resulting from misapplication or misuse of its products.

KEEPTHIS MANUAL

Description

The Greenlee 00967 Deluxe Force Gauge is a cable

puller accessory intended to monitor the force developed

when cable is pulled into conduit. The 00967 includes

provisions for mounting of the Ultra Tugger™ Cable

Puller and the Ultra Tugger™ boom. If you want to use

the 00967 Deluxe Force Gauge with other cable pullers,

it must be installed to withstand the resistance of the

rope rolling across the five rollers.

Safety

Safety is essential in the use and maintenance of

Greenlee tools and equipment. This manual and any

markings on the tool provide information for avoiding

hazards and unsafe practices related to the use of this

tool. Observe all of the safety information provided.

Purpose of this Manual

This manual is intended to familiarize all personnel with

the safe operation and maintenance procedures for the

following Greenlee tool:

00967 Deluxe Force Gauge

Keep this manual available to all personnel.

Replacement manuals are available upon request at no

charge.

00967 Deluxe Force Gauge

Greenlee Textron / Subsidiary of Textron Inc. 34455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070

Read and understand all of the

instructions and safety information

in this manual before operating or

servicing this tool.

Failure to observe this warning can

result in severe injury or death.

This symbol is used to call your attention to hazards

or unsafe practices which could result in an injury or

property damage. The signal word, defined below,

indicates the severity of the hazard. The message

after the signal word provides information for

preventing or avoiding the hazard.

Hazards or unsafe practices which, if not avoided,

MAY result in injury or property damage.

Hazards which, if not avoided, COULD result in

severe injury or death.

Immediate hazards which, if not avoided, WILL

result in severe injury or death.

SAFETY

ALERT

SYMBOL

IMPORTANT SAFETY INFORMATION

Read and understand the instruction manual

supplied with your puller. Failure to follow instruc-

tions and safety information can result in severe

injury or death.

Electric shock hazard.

• Do not expose tool to rain or use

in wet or damp locations.

• Disconnect from power source

before servicing or dismantling

the gauge.

• Unplug the tool when not in use.

Failure to observe this warning can

result in severe injury or death.

Make sure the switch is in the OFF position before

connecting this tool to a power source. Accidental

start-up can result in serious injury.

Keep hands away from rope and

rollers. Rope can crush a hand.

Failure to observe this warning can

result in severe injury or death.

Do not pull anything other than the pulling rope

through the force gauge. Metallic objects such as

pulling grips, clevises and wire rope will damage

the rollers.

Failure to observe this precaution can result in

damage to the force gauge.

Service should be performed by

an authorized Greenlee service

center only.

00967 Deluxe Force Gauge

Greenlee Textron / Subsidiary of Textron Inc. 44455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070

Principle of Operation

The 00967 Deluxe Force Gauge calculates pulling force

by measuring the tension of the rope. The accuracy of

this method is ±5% of the pulling force.

The two outer rollers guide the rope into and out of the

force gauge, and provide 14 degrees of deflection. This

deflection in the rope path transfers 1/4 of the pulling

tension to the center roller.

The tension on the rope is measured at the center roller.

That roller presses against a load cell that sends an

electronic signal to the digital display unit. The display

unit multiplies the signal by 4 and shows the pulling

tension in pounds or kilograms.

To provide the highest accuracy, the force gauge has

been calibrated with the rollers in motion. When the pull

is stopped or the rope is relaxed, the displayed value

may be somewhat lower than the actual tension.

Main Components Identification

Hitch Pin with Clip

Puller/Gau

e Moun

Boom/Gauge Mount

Patch Cord

Force Gauge

Roller Assembly

Digital Display Unit

Specifications

Capacity ............................................4536 kg (10,000 lb)

Power Input ............................................ 120 VAC, 60 Hz

Power Output ...................................................... 10 VDC

Weight .......................................................13.6 kg (30 lb)

Maximum Rope Size ................................... 22 mm (7/8")

00967 Deluxe Force Gauge

Greenlee Textron / Subsidiary of Textron Inc. 54455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070

Install the force gauge roller assembly using one of the

two mounting adapters provided.

Mounting to Boom Assembly

1. See the manual supplied with the Ultra Tugger™.

After attaching a boom tube to the boom mount, see

Steps 2 - 5 to attach the boom/gauge mount. Then

finish setting up the cable puller.

2. See the illustration. Slide the boom/gauge mount

onto the boom tube. Position it about 4" from the

boom mount as shown.

3. Tighten the set screw.

4. Place the force gauge roller assembly onto the

gauge mount so that the tabs of the mount go

between the roller side plates, as shown.

5. Align the holes and insert the hitch pin.

Mounting to the Ultra Tugger™

1. See the manual supplied with the Ultra Tugger™.

Set up the cable puller with the chain mount, pipe

sheave adapter, or floor mount.

2. See the illustration. Position the puller/gauge mount

between the side plates of the puller. Align the holes

as shown.

3. Insert the hitch pin through the holes.

4. Secure the hitch pin with a hitch pin clip.

5. Place the roller assembly onto the puller/gauge

mount so that one side plate of roller assembly fits

into the U-shaped slot of the mount. Align the holes

as shown.

6. Insert the hitch pin through the holes.

Setup / Installation

4.00

00967 Deluxe Force Gauge

Greenlee Textron / Subsidiary of Textron Inc. 64455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070

Setup

Setup / Installation

Installing the Rope

1. Remove the hitch pin clips.

2. Remove the hitch pins.

3. Remove the outer rollers.

4. Lay the rope over the three inner rollers.

5. Replace the outer rollers.

6. Replace the hitch pins.

7. Replace the hitch pin clips.

Electrical Connection

1. Plug the patch cable into the load pin.

2. Twist the front of the connector clockwise to lock it

in place.

3. Plug the other end of the patch cable into the back

of the digital display unit. Turn the locking nut

clockwise to lock.

4. Plug the digital display into a 115 VAC receptacle.

5. Use the MAIN POWER toggle switch to turn the

display unit ON. The display will show “RST” fol-

lowed by “STRN” followed by the force reading.

Allow the unit to warm up for 5 minutes.

Note: If the optional strip recorder is used, you may plug

it into the receptacle at the back of the digital display

unit. Use the REAR POWER toggle switch to apply

power to that receptacle.

Patch Cable

Load Pin

Rear Power

Switch

Main Power

Switch

00967 Deluxe Force Gauge

Greenlee Textron / Subsidiary of Textron Inc. 74455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070

Operation

With no load on the rope, the display should read “0”

(±4.5 kg or 10 lbs). Slight variations as the unit sits idle

are normal.

If the display is off by more than 4.5 kg or 10 lbs, press

TARE to reset the zero point.

Press the NT/GRS key at any point during or after the

pull to view the peak reading. The peak reading will flash

on the display. Press NT/GRS again to return to the

present force reading.

To reset the peak reading, press RESET while the peak

reading is flashing on the display.

Note: See the Strain Gage Meter manual for more

information.

The front panel has five keys:

SETPTS (setpoints): not used

NT/GRS (net/gross): Press to recall the peak force

reading.

TARE: Press to zero the display.

MENU: Press to enter the configuration/calibration mode.

RESET: Press to reset the peak or tare readings.

SETPTS NT/GRS TARE MENU RESET

OFF

00967 Deluxe Force Gauge

Greenlee Textron / Subsidiary of Textron Inc. 84455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070

Configuration

Under normal circumstances it is not necessary to enter the configuration mode. Directions for this can be found in the

Strain Gage Meter operator’s manual supplied.

To display kilograms instead of pounds change the value for: “RD.S.O., RD2” to 2268

“OT.S.O., RD2” to 3629

In the event any of the default values set by the factory are changed by accident, the Greenlee default values are

listed below.

Menu Topic Setting/Value

INPT (signal input) 100m

DEC.P (decimal point) FFFF.

RD.S.O. (reading scale and offset)

IN1 (no load signal input) ______

RD1 (no load display reading) 0000

IN2 (5000 pound signal input) ______

RD2 (5000 pound display reading) 5000

(2268 for kilograms)

RD.CF (reading, configuration)

R.1 (ratiometric operation) R

R.2 (input resolution) 4

R.3 (filtering) F

R.4 (gross/net peak display) P

S1.CF (setpoint 1 configuration) not active

S2.CF (setpoint 2 configuration) not active

S1DB (setpoint 1 deadband) not active

S1DB (setpoint 2 deadband) not active

OT.CF (output enabled/disabled)

0.1 (output enabled/disabled) E

0.2 (voltage/current output) V

0.3 (net/gross reading) N

OT.S.O. (output scale and offset

RD1 (no load output reading) 0000

OUT.1 (no load output signal) 00.00

RD2 (loaded output reading) 8000

(3629 for kilograms)

OUT.2 (loaded output signal) 08.00

LK.CF (lockout configuration)

SP. (setpoint lockout) E

RS. (reset lockout) E

S1 Dip Switch Positions

1 - Closed

2 - Open

3 - Closed

4 - Open

5 - Open

6 - Closed

7 - Open

8 - Open

00967 Deluxe Force Gauge

Greenlee Textron / Subsidiary of Textron Inc. 94455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070

ExplodedView / Parts List—500 0922.2 Roller Assembly

Key Part No. Description Qty

1 500 0727.0 Roller ................................................................ 5

2 500 0729.7 Shaft ................................................................. 2

3 500 0730.0 Load pin............................................................ 1

4 500 0732.7 Pin, removable ................................................. 2

5 500 0733.5 Rotational stop ................................................. 1

6 500 0737.8 Side plate ......................................................... 2

7 501 7916.0 Washer, flat, 1.00 x 1.50 x .031 fiber................ 6

8 905 0011.3 Nut, hex, 1/2-20 regular.................................... 3

9 905 0302.3 Clip, hitch pin #8............................................... 2

10 905 0700.2 Rollpin, .187 x 1.50........................................... 2

11 905 3522.7 Screw, cap, 3/8-16 x .625 button head............. 2

12 905 4875.2 Inner race, Torrington #1620............................ 1

13 905 4841.8 Bearing, NL #1620-9 ........................................ 2

14 905 4845.0 Washer, flat, .500 x 1.50 x .062...................... 10

15 905 4846.9 Screw, cap, 1/2-20 x 2.75 hex head................. 2

16 905 4876.0 Seal, CR #9815 ................................................ 6

17 905 4840.0 Bearing, Torrington #JTT1618 ......................... 6

Attachments

Key Part No. Description Qty

N/S 500 0966.4 Patch cord ........................................................ 1

N/S 500 0736.0 Puller/gauge mount .......................................... 1

N/S 500 0739.4 Boom/gauge mount .......................................... 1

N/S 905 0530.1 Set screw (for boom/gauge mount) .................. 1

N/S 905 4844.2 Hitch pin ........................................................... 1

Key Part No. Description Qty

00967 Deluxe Force Gauge

Greenlee Textron / Subsidiary of Textron Inc. 10 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815/397-7070

Digital Display

20 13

918

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