Handicare Eva400 Bedienungsanleitung

Service manual - English

Visual inspection

Inspect lift functions regularly. Check to ensure that material is free from damage.

Before use

Make certain the lift is properly assembled.

Check sling bar connection and safety latch function.

Check lifting function and base-width adjustment.

Check to ensure that the quick-connecting locking pin for the actuator is correctly installed.

Safety information

Always read the user manuals for all assistive devices used during a transfer.

Keep the user manual where it is accessible to users of the product.

Always make sure that you have the right version of the user manual.

The most recent editions of user manuals are available for downloading from our website, www.handicare.com.

Under no circumstances may the lift be used by persons who have not received instruction in the operation of the lift.

It is strongly prohibited to modify the original product.

Always read the user manual

Manual no: 781 En Rev 6

Valid from serial number:

610122000

61BC12000

610233000

610321000

610610500

J610610185

611010500

611112000

611314000

Eva450EE/EMEva400EE/EM Eva600EE

SWL: 180 kg/400 lbs

205 kg/450 lbs

270 kg/600 lbs

Eva400/Eva450/Eva600

Eva400EE: 60100001

Eva400EM: 60400011

Eva450EE: 60100002

Eva450EE, low legs: 60100006

Eva450EM, low legs: 60100007

Eva600EE: 60100003

Eva600EE, low legs: 60100010

SystemRoMedicTM

Table of contents

Assembly

Final inspection....................................................................................... 3

Using the product

Important information ............................................................................. 4

Trouble-shooting ..................................................................................... 4

Spare parts..................................................................................5-10

Changing Spare parts...........................................................................9-10

Exploded view ..........................................................................11-17

Periodic inspection - protocol.................................................18-22

Description of periodic inspektion ............................................................20

Periodic inspection - instruction..........................................................21-22

Maintenance ..................................................................................23

Symbols ...........................................................................................24

Technical information ................................................................25

Dimensions.......................................................................................26-28

2USER MANUAL SystemRoMedicTM

Eva450/Eva600

Eva400

Eva450/Eva600

Final inspection

Check to ensure that no parts have been left in the packaging.

Inspect the lift for signs of wear and damage.

Check all four castor wheels and castor wheel locks.

Check all connections and fixtures including screws and bolts.

Check the emergency stop function by activating the emergency stop button, and

then pressing either the up or down button. If nothing happens when the up or

down buttons are pressed, the emergency stop is functioning properly.

Grasp the hand control, press the up button and run the lift arm all the way up.

Then, press the down button and run the lift arm all the way down.

Test base-width adjustment function. Press the button for base-width adjustment

to widen the base fully, and then press the other button to narrow the base again.

Test lift function by lifting a person (not a user) using an approved sling. At the

same time, check the emergency lowering function with someone on the lift. See

section on Emergency lowering.

If the lift is functioning correctly, connect the charger and check to ensure that the

charging lamp on the control box lights up.

NOTE!

Before the lift is used for the first time:

• it must be charged for at least 4 hours. See section on charging batteries.

• the control box service counter needs to be reset. To reset the service counters

press both lift buttons on the hand control at the same time for 5 seconds.

An audio signal will indicate that the timer has been reset.

Keep the user manual where it is accessible to users of the product.

USER MANUAL

SystemRoMedicTM

Trouble-shooting

If the lift or base-width adjustment cannot be activated, check the following:

- That the emergency stop button is not pressed in.

- That all cables are properly and securely connected. Pull out the contact and plug it in again firmly.

- That battery charging is not in progress.

- That the battery is charged.

If the lift is not working properly, contact your dealer.

If the lift makes unusual noises:

- Try to determine the source of the sound. Take the lift out of operation and contact your dealer.

• The lift must be assembled according to the instructions provided by Handicare.

• The lift may only be used indoors and on a level floor.

• When lifting from the floor the rear wheels must always be locked to prevent the lift from rolling and colliding with the

user. Otherwise, the wheels should not be locked, so that the lift can align itself with the user’s centre of gravity.

• Lifting accessories must be properly fitted and tested in relation to the user’s needs and functional ability.

• Do not leave the user unattended during a transfer situation.

• Under no circumstances may max. load be exceeded. See section on Safe working load.

• Never move the lift by pulling on the actuator!

• The lift must not be used or immersed in or under water including showering.

• The lift should not be left / stored in a high humidity environment.

• The lift must not be charged in a wet room.

• To ensure optimal function, the lift must be inspected regularly. See section on Maintenance.

• Warranty applies only if repairs or alterations are made to the product by personnel who are authorized by Handicare.

• Using lifting accessories other than those approved can entail a risk.

• Verify that all lifting accessories hang vertically and can move freely.

Important Information

Using the product

4USER MANUAL SystemRoMedicTM

Description of parts Eva400EE/EM, Eva450EE/EM, Eva600EE

Spare parts

USER MANUAL

SystemRoMedicTM

K2 G1, G2

F1, F2

C1, C2

Eva400

Spare part list

Pos Article Product Unit Components Images

A80100002 Rear castor 100 mm 1 pce 1 x Rear castor

1 x Locking nut M10

B 80100001 Front castor 100 mm 1 pce 1 x Front castor

1 x Locking nut M10

80100126 Front castor (low legs) 1 pce 1 x Front castor

1 x Locking nut M10

C1 80100055 Actuator legspreading

(400)

1 pce 1 x Actuator

1 x Motor cable for LA23

2 x Locking nut M8

0,25 x Cardboard

C2 80100056 Actuator legspreading

(450/600)

1 set 1 x Actuator

1 x Linak LA23 phone

cable

2 x Locking nut M8

0,25 x Cardboard

D1 80100048 Cable for charger EU

(450/600)

1 pce 1 x Charger

80100045 Cable for charger US

(450/600)

1 pce 1 x Charger

80100046 Cable for charger UK

(450/600)

1 pce 1 x Charger

80100047 Cable for charger AUS

(450/600)

1 pce 1 x Charger

D2 80100052 Charger EU (400) 1 pce 1 x Charger

80100060 Charger US(400) 1 pce 1 x Charger

80100059 Charger UK (400) 1 pce 1 x Charger

80100061 Charger AUS (400) 1 pce 1 x Charger EU

6USER MANUAL SystemRoMedicTM

Spare part list

Pos Article Product Unit Components Images

E80100032 Lever 1 set 2 x Lever

1 x Threaded rod

M10x95

2 x Washer 10,5x20x2

F1 80100044 Hand control 4-buttons

(450/600)

1 pce 1 x Hand control

F2 80100062 Hand control 4-buttons

Linak CBJH (400EE)

1 pce 1 x Hand control

F3 80100063 Hand control 2-buttons

(400EM)

1 pce 1 x Hand control

80100156 Hand control HB32-4 1 pce 1 x Hand control

80100130 Hand control tester 1 pce

G1 80100053 Actuator mast (400) 1 set 1 x Actuator LA31

2 x Locking nut

0,5 x Cardboard

G2 80100054 Actuator mast (450/600) 1 set 1 x Actuator LA44

2 x Locking nut

0,5 x Cardboard

I 80100058 Sling bar lock for alu

sling bar

1 set 10 x Cargo barrier

20 x Screw M5x12

USER MANUAL

SystemRoMedicTM

Spare part list

Pos Article Product Unit Components Images

K1 80100051 Control box CBJ (400) 1 pce 1 x Control box

0,5 x Cardboard

K2 80100042 Control box CBJ

(450/600)

1 pce 1 x Control box

80100153 Control box CBJC

(450)

1 pce 1 x Control box

80100154 Control box CBJC

(600)

1 pce 1 x Control box

80100043 Battery Box CBJ

(450/600)

1 pce 1 x Battery box

80100057 Battery CBJ 1 pair 1 x Battery box

1 x Aircap bag

M 80100034 Push handlebar 1 pce 1 x Push handlebar

handlebar

2 x Locking nut M8

2 x Plug

1 x Cardboard push handles

80100103 Reinforced legspread

kit (600)

1 set

80100118 Cable for actuator

(450/600 lowlegs)

1 pce

80100119 Mounting plate Linak

(450/600 low legs)

1 pce

25 22

3031

ITEM NO.

TITLE

QTY.

16 WASHER 50x12,5x2 2

BUSHING 62x12x8

LA44

BUSHING 50x16x12

BUSHING FRONT 50x12x8

SPREADER BAR CASTING

BOOM

23 WASHER 46x14,5x1 2

STEEL TUBE 41x10x8

SUPPORT PLATE 120x30x3

ACTUATOR TOP BRACKET

TAP

MAST PIVOT CASTING

PUCH HANDEL WELDMT

ACTUATOR BOTTOM BRACKET

MAST

SCALE:1:5

DWG. NO.

REV.

NAME

DATE

DRAWN

APPROVED BY

SHEET 1 OF 1

WEIGHT:

COMMENTS:

STATUS:

TITLE

MATERIAL:

SIZE

hc-jope

EVA 400/450 MAST EXPLODED

2009-07-15

Unless otherwise stated, general

tolerances according to ISO 2768-m

K1 K2

8USER MANUAL SystemRoMedicTM

80100001, -02 Front/rear castor 100 mm

Using an Allen key, remove the screw that holds the castor in place. Replace the castor, apply Loctite 2701 or similar,

and then secure the castor with the screw.

80100126 Front castor EML

Using an Allen key, remove the screw that holds the castor in place. Replace the castor, apply Loctite 2701 or similar,

and then secure the castor with the screw.

80100055, -56 Actuator leg legspreading

Connect the motor cable to the actuator.

Run the actuator until the legs are drawn in fully. Activate emergency stop. Disconnect the actuator from the control box.

Loosen and remove the screw that holds the actuator to the leg. Remove the screw covers and loosen the screw and

nut. Remove the actuator.

Install the new actuator; start by securing the end that is secured to the leg. Use the accompanying lock nut, and then

secure the end that is connected to the base of the mobile lift. Use the accompanying lock nut. Replace the screw

covers. Connect the actuator to the control box.

80100045, -46, -47, -48 Charger

Connect the charger cable to the control box, and then plug it into a wall socket.

80100032 Lever

Unscrew the old lever and install the new one.

80100044, -062, -063, -156 Hand control

Activate the emergency stop, and then disconnect the hand control. Connect the new hand control.

80100130 Hand control tester

80100053, -054 Actuator mast

Lower the mast to the lowest position. Activate emergency stop. Disconnect the actuator from the control box. Free the

upper end of the actuator by first removing the screw covers, and then removing the screws and nuts. Then, free the

lower end in the same way. Lift the mast and remove the actuator. Install the new actuator. Start by fitting the lower end,

and then lift the mast and fit the upper end. Secure the actuator with the existing screws and the new, accompanying

lock nuts. Replace the screw covers and connect the actuator to the control box.

80100058 Slingbar lock for slingbar alu

Remove the screws on either side of the safety latch and remove it. Install the new safety latch and secure it with the two

accompanying M5x12 screws. Position the safety latch, so that the bevelled side is facing in towards the lift hook.

Changing spare parts

USER MANUAL

SystemRoMedicTM

80100051, -042, -153, -154 Control box

Activate the emergency stop, and then disconnect the actuator and hand control. Remove the battery, loosen the two

long screws and remove the control box. Install the new control box and secure it with the two crews. Replace the

battery, and then connect the actuator and hand control.

80100043, -057 Battery box

Remove the battery by lifting it straight up and out of the holder in the control box. Install the new battery in the holder.

Note! The battery must be charged for at least four hours before it is used for the first time.

80100057 Battery CBJ (Eva400)

Remove the control box from the mobile lift. Loosen the seven screws on the back of the control box. Open the control

box and remove the cords from the two batteries. replace the old batteries with the new ones. Note the battery

terminals! Reattach the cords and make sure that all of the cords are inside the casing before the lid is reattached.

80100034 Push handle bar

Loosen the screws on the sides of the push handle bracket. Remove and replace the push handle. Fasten the screws.

Changing spare parts

10 USER MANUAL SystemRoMedicTM

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