Hirschmann MACH 1020 Bedienungsanleitung

Installation MACH 1000

Release

12/2015

Technical Support

https://hirschmann-support.belden.eu.com

User Manual

Installation

Industrial Ethernet Ruggedized Switch

MACH 1000 Family

MACH 1020

LS DA

USB V.24

MACH 1020

LS DA

910

PStandByRM

FAULT

R1 R2

13 14

11 12

17 18

15 16

21 22

19 20

25 26

23 24

LS DA LS DA LS DA LS DA

MACH 1030

LS DA

USB V.24

MACH 1030

LS DA

910

PStandByRM

FAULT

R1 R2

13 14

11 12

17 18

15 16

21 22

19 20

25 26

23 24

LS DA LS DA LS DA LS DA

LS DA

USB V.24

MACH 1000

LS DA

910

PStandByRM

FAULT

R1 R2

13 14

11 12

17 18

15 16

21 22

19 20

25 26

23 24

MACH 1132

LS DA LS DA

LS DA

MACH 1032

USB V.24

PStandByRM

FAULT

R1 R2

PStandByRM

FAULT

R1 R2 ETHERNET Service Port

1357911 13 15 17 19 21 23

246810 12 14 16 18 20 22 24

LS DA

USB V.24

MACH 1000

LS DA

910

PStandByRM

FAULT

R1 R2

13 14

11 12

17 18

15 16

21 22

19 20

25 26

23 24

USB V.24

PStandByRM

FAULT

R1 R2

The naming of copyrighted trademarks in this manual, even when not specially indicated, should

not be taken to mean that these names may be considered as free in the sense of the trademark

and tradename protection law and hence that they may be freely used by anyone.

translation, conversion into any electronic medium or machine scannable form is not permitted,

either in whole or in part. An exception is the preparation of a backup copy of the software for

your own use. For devices with embedded software, the end-user license agreement on the

enclosed CD/DVD applies.

The performance features described here are binding only if they have been expressly agreed

when the contract was made. This document was produced by Hirschmann Automation and

Control GmbH according to the best of the company's knowledge. Hirschmann reserves the right

to change the contents of this document without prior notice. Hirschmann can give no guarantee

in respect of the correctness or accuracy of the information in this document.

Hirschmann can accept no responsibility for damages, resulting from the use of the network

components or the associated operating software. In addition, we refer to the conditions of use

specified in the license contract.

You can get the latest version of this manual on the Internet at the Hirschmann product site

(www.hirschmann.com).

Hirschmann Automation and Control GmbH

Stuttgarter Str. 45-51

72654 Neckartenzlingen

Germany

Tel.: +49 1805 141538

MACH 1000 039 687-003-04-1215 17.12.15

Installation MACH 1000

Release

12/2015 3

Contents

Safety instructions 5

About this Manual 15

Legend 15

1 Description 16

1.1 General device description 16

1.2 Combination options 17

1.3 Description of the device variants 20

1.3.1 Front view of the MACH 1000 with 2 Gigabit ports 21

1.3.2 Front view of the MACH 1000 with 4 Gigabit ports

(SFP) 22

1.3.3 Front view of the MACH 1000 with 4 Gigabit ports

(2 x SFP and 2 x RJ45) 23

1.3.4 Front view of the MACH 1000 with PoE 24

1.3.5 Views of the MACH 1000, ports in the back 25

1.3.6 Connections for voltage-carrying lines 26

1.3.7 MACH 1000 devices with PoE 29

1.4 Ethernet ports 30

1.4.1 10/100/1000 Mbit/s twisted pair port 30

1.4.2 10/100 Mbit/s twisted pair port 30

1.4.3 10/100 Mbit/s PoE port 31

1.4.4 1000 Mbit/s F/O port 31

1.4.5 100 Mbit/s F/O port 32

1.4.6 10 Mbit/s F/O port 32

1.4.7 Pin assignments 33

1.5 Display elements 34

1.5.1 Device state 35

1.5.2 Port state 36

1.6 Management interfaces 37

1.6.1 V.24 interface (external management) 37

1.6.2 USB interface 38

1.7 Signal contact 39

2 Installation 40

2.1 Checking the package contents 40

2.2 Connecting the power unit connections

for supply voltage and signal contact 40

4Installation MACH 1000

Release

12/2015

2.2.1 Connecting the voltage supply terminals (power

supply units “C” and “G”) 40

2.2.2 Connecting the plugged voltage supply (power

supply units “L” and “M”) 43

2.2.3 Connecting the signal contact 45

2.3 Installing and grounding the device 46

2.3.1 Mounting in a switch cabinet 46

2.3.2 Vertical mounting on the wall 48

2.3.3 Grounding the device 49

2.4 Operating the device 49

2.5 Connecting data cables 49

2.5.1 Twisted Pair ports 49

2.5.2 Optical fiber ports 49

2.6 Installing an SFP transceiver (optional) 50

3 Making basic settings 51

4 Monitoring the ambient air temperature 52

5 Maintenance and service 53

6Disassembly 54

6.1 Removing the device 54

6.2 Removing an SFP transceiver (optional) 54

7 Technical data 55

A Further Support 67

Installation MACH 1000

Release

12/2015 5

Safety instructions

General safety instructions

You operate this device with electricity. Improper usage of the device

entails the risk of physical injury or significant property damage. The

proper and safe operation of this device depends on proper handling

during transportation, proper storage and installation, and careful

operation and maintenance procedures.

Before connecting any cable, read this document, and the safety

instructions and warnings.

Operate the device with undamaged components exclusively.

The device is free of any service components. In case of a damaged

or malfunctioning the device, turn off the supply voltage and return the

device to Hirschmann for inspection.

Certified usage

Use the product only for the application cases described in the

Hirschmann product information, including this manual.

Operate the product only according to the technical specifications.

See “Technical data” on page 55.

Connect to the product only components suitable for the requirements

of the specific application case.

WARNING

UNCONTROLLED MACHINE ACTIONS

To avoid uncontrolled machine actions caused by data loss, configure all

the data transmission devices individually.

Before you start any machine which is controlled via data transmission, be

sure to complete the configuration of all data transmission devices.

Failure to follow these instructions can result in death, serious injury,

or equipment damage.

6Installation MACH 1000

Release

12/2015

Installation site requirements

Install this device solely in a switch cabinet or in an operating site with

restricted access, to which maintenance staff have exclusive access.

Mount the device horizontally in a cabinet or vertically on a flat surface.

Operating the device as a table unit is inadmissible.

See “General technical data” on page 55.

Install the device in a fire protected shell if you are mounting it

vertically.

If you are operating the device in a 19" switch cabinet: install

sliding/mounting rails for supporting the weight of the device.

When you are selecting the installation location, make sure you

observe the climatic threshold values specified in the technical data.

Use the device in an environment with a maximum pollution degree

that complies with the specifications in the technical data.

Qualification requirements for personnel

Only allow qualified personnel to work on the device.

Qualified personnel have the following characteristics:

Qualified personnel are properly trained. Training as well as practical

knowledge and experience make up their qualifications. This is the

prerequisite for grounding and labeling circuits, devices, and systems

in accordance with current standards in safety technology.

Qualified personnel are aware of the dangers that exist in their work.

Qualified personnel are familiar with appropriate measures against

these hazards in order to reduce the risk for themselves and others.

Qualified personnel receive training on a regular basis.

Device casing

Only technicians authorized by the manufacturer are permitted to open

the casing.

Make sure there is at least 3.94 inches (10 cm) of space in front of the

ventilation slits of the housing.

See “General technical data” on page 55.

Never insert pointed objects (narrow screwdrivers, wires, etc.) into the

device or into the connection terminals for electric conductors. Do not

touch the connection terminals.

Do not touch the housing during operation or shortly after switching off

the device. Hot surfaces can cause injury.

Operating the device in the maximum surrounding air temperature and

stacking devices: When installing the device, make sure there is at

least one free rack space (approx. 5 cm) above the device, because

heat is discharged via the housing of the device.

Installation MACH 1000

Release

12/2015 7

National and international safety regulations

Verify that the electrical installation meets local or nationally applicable

safety regulations.

Grounding the device

The device is grounded via the separate grounding screw on the back of

the device.

Use a wire diameter for the ground conductor that is no smaller than

the diameter of the supply voltage connection, however of at least 1.0

mm² (AWG16).

Ground the device before connecting any other cables.

Disconnect the grounding only after disconnecting all other cables.

Shielded ground

The shielded ground wire of the twisted pairs cables is connected to the

front panel as a conductor.

Beware of possible short circuits when connecting a cable section with

conductive shield braiding.

8Installation MACH 1000

Release

12/2015

Supply voltage

The supply voltage is electrically isolated from the housing.

Connect only a supply voltage that corresponds to the type plate of your

device.

Every time you connect the electrical conductors, make sure that the

following requirements are met:

The power supply conforms to overvoltage category I or II.

The power supply has an easily accessible disconnecting device

(e.g., a switch or a plug). This disconnecting device is clearly

identified. So in the case of an emergency, it is clear which

disconnecting device belongs to which power supply cable.

The disconnecting device is clearly identified so that in the case of

an emergency, it is clear which disconnecting device belongs to

which line.

The electrical wires are voltage-free.

The ground screw on the back of the device is connected to the

protective conductor.

There is a fuse in the outer conductor (AC) or the positive

conductor (DC) of the voltage supply.

Regarding the properties of this fuse: See “General technical data”

on page 55.

Supply with DC voltage: the fuse is suitable for a DC voltage.

If the neutral conductor (AC) or the negative conductor (DC) is not

grounded: there is a fuse in each of the two wires.

The wire diameter of the power supply cable is at least 1 mm²

(North America: AWG16) on the supply voltage input.

The cross-section of the protective conductor is the same size as

or bigger than the cross-section of the power supply cables.

Installation MACH 1000

Release

12/2015 9

The cables used are permitted for the temperature range of the

application case.

Relevant for North America:

For use in Class 2 circuits, the copper wire conforms to class 1,

60/75 °C or 75 °C.

Verify that the electrical installation meets locally or nationally

applicable safety regulations.

Use undamaged parts.

Internal fuses are triggered only in the case of a detected error in the

device. In case of damage or malfunction of the device, turn off the

supply voltage and return the device to the plant for inspection.

Only switch on the device when the housing is closed.

First connect the ground screw on the back of the device with the

protective conductor before you set up the other connections. When

removing the connections, you remove the protective conductor last.

For supply voltage connections with protective conductor connection:

First connect the protective conductor before connecting the wires for

the supply voltage.

If your device comprises a 2nd supply voltage connection of this type:

First connect the protective conductor before connecting the wires for

the supply voltages.

10 Installation MACH 1000

Release

12/2015

Use in Hazardous Locations

Relevant for use in explosion hazard areas of the Hazardous

Locations category (Class I, Division 2):

This device is only suitable for use in explosion hazard areas of category

“Class I, Division 2, Groups A, B, C, D” or for use in non-explosion hazard

areas.

The maximum operating temperature (ambient air) is 70 °C for device

variants with the designation: MAR1xxx-

xxxxxxxxxxxxxxxxxxxxxxxxxxUxxxxx or

MAR1xxxxxxxxxxxxxxxxxxxxxxxxxxxxxFxxxxx, where x corresponds to

the letters and numbers from the table of product designations (see page

27 “Combination options”).The maximum operating temperature (ambient

air) is 60 °C for device variants with the designation: MAR1xxx-

xxxxxxxxxxxxxxxxxxxxxxxxxxSxxxxx, where x corresponds to the letters

and numbers from the table of product designations (see page 27

“Combination options”).

For operation in explosion hazard areas of the Hazardous Locations

category (Class I, Division 2), the following applies:

CLASS I; DIV. 2, GROUPS A, B, C, D

TEMPERATURE CODE T4

ENVIRONMENT:

Standard: 0 °C ... +60 °C

Extended: -40 °C ... +70 °C

List of standards: ISA 12.12.01, CSA C22.2 no. 213-M1987

Warning: When the USB port is being used, the device must be

located in a housing that is locked by means of a tool.

Only disconnect devices when the system is voltage-free or is

located in an area without inflammable concentrations or

substances.

Avertissement - Risque d'explosion - Ne pas débrancher tant que le

circuit est sous tension à moins que l'emplacement soit connu pour ne

contenir aucune concentration de gaz inflammable.

Avertissement - Risque d'explosion - La substitution de tout composant

peut rendre ce matériel incompatible pour une utilisation en classe I,

division 2.

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