IFM Electronic Efector300 SU9004 Bedienungsanleitung

Operating instructions

Ultrasonic flow rate sensor

SU9004

80222195 / 00 11 / 2014

Contents

1 Preliminary note��4

1�1 Symbols used ��4

1�1 Warning signs used ��4

2 Safety instructions ��5

3 Functions and features ��6

4 Function��7

4�1 Process measured signals ��7

4�2 Volumetric flow monitoring��7

4�3 Temperature monitoring��7

4�4 Analogue function ��7

4�5 Customer-specific calibration (CGA) ��8

5 Installation��9

5�1 Recommended mounting position ��9

5�2 Non recommended installation position��10

5�3 Installation in pipes �� 11

6 Electrical connection��12

7 Operating and display elements ��13

8 Menu��14

8�1 Menu structure��14

8�2 Explanation of the menu��15

9 Set-up ��16

10 Parameter setting ��16

10�1 Parameter setting in general ��17

10�1�1 Change from menu level 1 to menu level 2 ��17

10�1�2 Locking / unlocking ��18

10�1�3 Timeout��18

10�2 Scaling of the analogue value for temperature��18

10�3 Scaling of the analogue value for volumetric flow ��18

10�4 User settings (optional)��18

10�4�1 Set standard unit of measurement for volumetric flow ��18

10�4�2 Set the standard unit of measurement for temperature��19

10�4�3 Configuration of the standard display ��19

10�4�4 Calibrate the curve of measured values for volumetric flow ��19

10�4�5 Reset calibration data��19

10�4�6 Set the measured value damping for volumetric flow��19

10�4�7 Set output status in fault condition��19

10�4�8 Select the medium to be monitored��20

10�5 Service functions ��20

10�5�1 Read min/max values for volumetric flow ��20

10�5�2 Read the min/max values for the temperature ��20

10�5�3 Reset all parameters to factory setting ��20

11 Operation ��21

11�1 Read the process value ��21

11�2 Change the display unit in the Run mode��21

11�3 Read the set parameters ��21

11�4 Fault indications��22

12 Technical data��22

13 Factory setting ��23

1 Preliminary note

1.1 Symbols used

►Instructions

> Reaction, result

[…] Designation of keys, buttons or indications

→Cross-reference

Important note

Non-compliance may result in malfunction or interference�

1.1 Warning signs used

CAUTION

Warning of personal injury�

Slight reversible injuries may result�

2 Safety instructions

• Read this document prior to set-up of the unit� Ensure that the product is suit-

able for your application without any restrictions�

• If the operating instructions or the technical data are not adhered to, personal

injury and/or damage to property can occur�

• Improper or non-intended use may lead to malfunctions of the unit or to un-

wanted effects in your application� That is why installation, electrical connec-

tion, set-up, operation and maintenance of the unit must only be carried out by

qualified personnel authorised by the machine operator�

• In order to guarantee the correct condition of the device for the operating time it

is necessary to use the device only for media to which the wetted materials are

sufficientlyresistant(→Technicaldata).

• The responsibility whether the measurement devices are suitable for the

respective application lies with the operator� The manufacturer assumes no

liability for consequences of misuse by the operator� Improper installation and

use of the devices result in a loss of the warranty claims�

• For medium temperatures above 50 °C (122 °F) some parts of the housing can

heat up to over 65 °C (149 °F)� Moreover, during installation or in case of a fault

(e�g� housing damage) media under high pressure or hot media can leak from

the system� To avoid personal injury, take the following measures:

►Install the unit according to the applicable rules and regulations�

►Ensure that the system is free of pressure during installation�

►Protect the housing against contact with flammable substances and

unintentional contact� To do so, equip the unit with suitable protection (e�g�

protective cover)�

►Do not press the pushbuttons manually; instead use another object (e�g�

ballpoint pen)�

3 Functions and features

Pressure Equipment Directive (PED): The units comply with section 3, article 3 of

the Directive 97/23/EC and must be designed and manufactured for non-super-

heated liquids of group 2 fluids in accordance with the sound engineering practice�

The unit monitors liquid media�

It detects the two process categories volumetric flow and medium temperature�

Application area

• Water

• Glycol solutions

• Low viscosity oils (viscosity: 7��40 mm²/s at 40 °C / 7��40 cSt at 104 °F)

• High viscosity oils (viscosity: 30��68 mm²/s at 40 °C / 30��68 cSt at 104 °F)

Selectionofthemediumtobemonitored→10.4.8.

4 Function

4.1 Process measured signals

The unit displays the current process values�

It generates 2 output signals according to the parameter setting�

- OUT1:Analoguesignalfortemperaturelimitvalue(→10.2)

- OUT2:Analoguesignalforvolumetricflowlimitvalue(→10.3)

4.2 Volumetric flow monitoring

The volumetric flow is monitored by an ultrasonic measuring system, the meas-

ured signals are evaluated by the electronics�

An analogue signal which is proportional to the volumetric flow (4��20 mA) is

providedonoutput2→4.4.

4.3 Temperature monitoring

An analogue signal which is proportional to the temperature (4��20 mA) is pro-

videdonoutput1→4.4.

4.4 Analogue function

Example of volumetric flow monitoring

Factory setting Measuring range scaled

I [mA]

0 MEW Q

I [mA]

0 MEWAEPASP Q

MEW = Final value of the measuring range

ASP = Analogue start point: determines at which measured value the output signal is 4 mA�

AEP = Analogue end point: determines at which measured value the output signal is 20 mA

Minimum distance between ASP and AEP = 20 % of the measuring range�

In the set measuring range the output signal is between 4 and 20 mA�

For an output signal > 20 mA the volumetric flow quantity is above the final value

of the measuring range�

4.5 Customer-specific calibration (CGA)

The customer-specific calibration allows changing the gradient of the curve of

measuredvalues(→10.4.5).Itinfluencesthedisplayandtheoutputs.

140 % MEW

100 % MEW

60 % MEW

A = operating value for display and

output signals

Q = flow

MEW = final value of the measuring range

V0 = curve of measured values with

factory setting

V1, V2 = curve of measured values after

calibration

The change in the gradient is indicated in per cent� Factory setting = 100 %� After

achangethecalibrationcanberesettofactorysetting(→10.5.3).

5 Installation

►Avoid deposits, accumulated gas and air in the pipe system�

5.1 Recommended mounting position

►Install the unit in that section of the plant where the medium flows under pres-

sure� This avoids disturbance by air bubbles�

►Install the unit so that the measuring pipe is completely filled�

►Arrange for inlet and outlet pipe lengths� Disturbances caused by bends,

valves, reductions, etc� are compensated for�

It applies in particular: No shut-off and control devices are allowed directly in

front of the unit�













S = disturbance

D = pipe diameter

F = flow direction

►Install in front of or in a rising pipe�

5.2 Non recommended installation position

►Avoid the following installation positions:

Directly in front of a falling pipe� In a falling pipe�

At the highest point of the pipe

system�

Directly in front of the spout of the

pipe�

On the suction side of a pump� Flow rate direction horizontal, unit

vertical, connector upwards�

F = flow direction

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