Kärcher Puzzi 30/4 Bedienungsanleitung

1English 5.905-007.0 Rev. 00 (06/14) 1

Puzzi 30/4

Service Manual

2 English 5.905-007.0 Rev. 00 (06/14)

Contents

Preface 4

Safety instructions 5

Danger or hazard levels 5

Description in this service manual 5

Service groups 5

Functional group structure 5

Textual description 5

Technical Features 6

General 6

Tools used 6

Field of application 7

Safety installations 7

Type plate 7

Overview of the appliance 8

Front view 8

View from behind 9

Overview service cover removed 10

Overview cover at the bottom removed 11

Overview of the components 12

AB service group bodywork / chassis 16

010 Safety information 16

General 16

020 Overview 16

030 Function 17

040 Service activities 17

Uninstall / install push handle 17

Uninstall / install holder for suction pipe 17

Uninstall / install steering roller 18

Uninstall / install running wheel 19

Remove the service cover 19

050 Maintenance and inspection 20

060 Error diagnosis 20

070 Peculiarities/ others 20

AC Service group suction system 21

010 Safety information 21

020 Overview 21

030 Function 17

040 Service activities 17

Uninstall / install waste water cover 22

Replacing the seal of the waste water cover 22

Uninstall / install suction nozzle 22

Uninstall/ install suction turbine 23

Uninstall / install flat fold filter 25

Uninstall / install suction hose connecting piece 25

050 Maintenance and inspection 20

060 Error diagnosis 20

070 Peculiarities/ others 20

AD Service group water system 27

010 Safety information 27

020 Overview 27

030 Function 27

3English 5.905-007.0 Rev. 00 (06/14) 3

040 Service activities 28

Uninstall / install water pump 28

Uninstall / install hose from pump to the spray hose connection 28

Uninstall / install spray hose connection 29

Uninstall / install hose from the fresh water tank to the water pump 29

Uninstall / install float switch 30

Uninstall / install heating rods 31

Clean/ replace fresh water sieve 31

Uninstall / install water level indicator 32

Uninstall / install nozzle tip 32

050 Maintenance and inspection 33

060 Error diagnosis 33

070 Peculiarities/ others 33

AH service group electrics 34

010 Safety information 34

020 Overview 34

030 Function 34

040 Service activities 35

Unistall / install socket 35

Uninstall / install rotary switch 36

Uninstall/install appliance electronics 37

Uninstall / install heat sensor 38

Uninstall / install sensor 39

050 Maintenance and inspection 39

060 Error diagnosis 39

070 Peculiarities/ others 39

Technical Documentation 40

Technical specifications 40

Special tools 40

Circuit diagram 40

4 English 5.905-007.0 Rev. 00 (06/14)

Good service work requires extensive and practice-orient-

ed training as well as well-structured training materials.

Hence we offer regular basic and advanced training pro-

grammes covering the entire product range for all service

engineers.

In addition to this, we also prepare service manuals for im-

portant appliances - these can be initially used as instruc-

tion guides and later on as reference guides.

Apart from this, we also regular information about product

enhancements and their servicing.

If you should require supplements, have corrections or

questions regarding this document, please address these

citing the following subject to:

international-service@de.kaercher.com

The responsible product specialist will take care of your is-

sue.

Copying and duplication of texts and diagrams as well

as third-party access to this information is permitted

only with the explicit permission of the company:

Alfred Kärcher GmbH & Co. KG

P O Box 160

D -71349 Winnenden

www.kaercher.com

Preface

Subject: Case 117515

5English 5.905-007.0 Rev. 00 (06/14) 5

Service and maintenance tasks may only be performed by

qualified and specially trained specialists.

Observe safety information in the chapters!

DANGER

First pull out the plug from the mains before carrying out

any tasks on the machine.

CAUTION

Risk of damage by electrostatic discharge (ESD)! Take

suitable measures for discharging electrostatic charge pri-

or to performing work on the appliance electronics.

DANGER

Pointer to immediate danger, which leads to severe inju-

ries or death.

몇WARNING

Pointer to a possibly dangerous situation, which can lead

to severe injuries or death.

몇CAUTION

Pointer to a possibly dangerous situation, which can lead

to minor injuries.

ATTENTION

Pointer to a possibly dangerous situation, which can lead

to property damage.

Example: Install/uninstall ANRA wheel axle

Observe the allocation of service groups to the appliance

componentsintheoverviewdiagraminChapter"Overview

over the service and functional groups".

Instruction

Preparatory operations

2 Key numerical

B Key alphanumerical

–Enumeration / General list

Safety note

Pointer to hazards, sources of errors.

Safety instructions

Danger or hazard levels

Description in this service manual

Service groups

ON RA Install/uninstall wheel axle

Service group Component Activity

Functional group structure

010 Safety instructions

020 Overview

030 Function

040 Service activities

050 Maintenance and inspection

060 Error diagnosis

070 Peculiarities/ others

080 - 100 Not assigned

110 Replacement times

Textual description

6 English 5.905-007.0 Rev. 00 (06/14)

This spray extraction device is used as a wet cleaning de-

vice for carpets.

It can be adapted to the relevant cleaning task by setting

the rotary switch.

The wastewater tank can be removed for easier emptying.

A capacity of the fresh and waste water tank of 30 l allows

effective cleaning with long action times.

An additional socket is available for the connection of the

additional brush washing head PW 30/1.

Technical Features

General

Tools used

–Screwdriver T15

–Screwdriver T20

–Screwdriver T25

–Screwdriver T27

–Screwdriver T30

–Open-end wrench SW8

–Open-end wrench SW17

–Open-end wrench SW19

–Open-end wrench SW22

–Open-end wrench SW27

–Hexagon key 8

7English 5.905-007.0 Rev. 00 (06/14) 7

This service manual describes the appliance Puzzi 30/4.

Safety devices serve to protect the user and must not be

rendered in operational or their functions bypassed.

Observe safety information in the chapters!

The type plate is located at the back on the service cover.

1 IP rating/ protection class

2 Part number

3 Year of manufacture

4 Weight

5 Admissible temperature range

6 Address of manufacturer

7 Bar code. Contains part and serial number.

8 Specifications

9 Performance data

10 Serial number

11 Appliance description

Field of application

Safety installations

Type plate

8 English 5.905-007.0 Rev. 00 (06/14)

Overview of the appliance

Front view

1 Suction hose

2 Pushing handle, adjustable

3 Rotating knob S1

4 Fastening screw for push-handle

5 Socket for additional brush washing head PW 30/1 X2

6 Holder for suction pipe

7 Impeller

8 Fresh water sieve

9 Steering roller with fixed position brake

10 Floor nozzle for carpet cleaning

11 Lid of the fresh water tank

12 Dirt water reservoir, detachable

13 Carrying handle of the wastewater container

14 Suction pipe

15 Spray hose

16 Suction hose connection

17 Spray hose connection

18 Bender

9English 5.905-007.0 Rev. 00 (06/14) 9

View from behind

1Nameplate

2 Adapter for accessories (homebase) including cable

hooks

3 Power cord X1

4 Service cover

5 Filling level display

10 English 5.905-007.0 Rev. 00 (06/14)

Reset button

When filling in hot water from approx. 65-70°C, the heat

sensor switches off the electronics.

The electronics can be reset with the reset button.

Overview service cover removed

1 Suction turbine M1

2 Appliance electronics

3 Hose to the spray hose connection

4 Reset button

5 Hose from the fresh water tank

6 Water pump M2

7 Suction air tube

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