Kohler 114749-9-AE Handbuch

Service Kit Instructions

Fill Valve Conversion Kit

114749-9-AE

Tools and Materials

Before You Begin

WARNING: Risk of property or product damage. Do not

use in-tank cleaners in your toilet. Products containing

chlorine (calcium hypochlorite) can seriously damage ﬁttings

in the tank. This damage can cause leakage and property

damage.

Needlenose PliersWire Cutter

Rags

Adjustable

Wrench

Wax Pencil

114749-9-AE 2 Kohler Co.

1. Prepare the Site

Turn off the water supply.

Drain the water from the tank.

Disconnect the rim-feed hose from the ﬁll valve.

Disconnect the coupling nut from the ﬁll valve shank. Do not

bend or kink the supply tubing.

Remove the hex lock nut from the valve shank. Lift the entire ﬁll

valve out of the tank, and set it aside. You will refer to it later to

determine the proper length ﬂoat rod to install.

Rim-Feed

Hose

Supply

Stop

Fill

Valve

Hex Lock Nut

Compression

Nut

Coupling

Nut

Washer

Tubing

Valve Shank

Kohler Co. 3 114749-9-AE

2. Remove the Original Flush Valve

Note the position of the ﬂush valve in relation to the tank.

Measure the existing ﬂapper chain length from the ﬂapper chain

attachment location to the hook. Record this measurement for use

later. Note the hook attachment location.

Lift the ﬂapper and determine which style of ﬂush valve you are

removing. If the ﬂush valve is held in place with three valve lugs,

loosen the valve lug screws, pivot the valve lugs to the side and

lift out the ﬂush valve.

For ﬂush valves without valve lugs, ﬁrmly grasp the ﬂush valve;

twist left or right (depending on tank clearance) and pull to

remove.

Remove the original ﬂush valve and discard it.

Clean all dirt, debris, and water from the tank bottom area

around the ﬂush valve hole.

Valve

Lugs

Overflow

Tube

Trip Arm Trip Lever

114749-9-AE 4 Kohler Co.

3. Mark the Waterline

For Models K-3385, K-3401, and K-3408:

Using a wax pencil, mark a new waterline 1/2″(13 mm) above

the current waterline.

K-3385

K-3401, K-3408

1/2"

(13 mm)

Wax Pencil

Kohler Co. 5 114749-9-AE

4. Attach the Seal

Attach the black seal to the ﬂush valve bottom so the large ﬂat

surface faces away from the ﬂush valve.

114749-9-AE 6 Kohler Co.

5. Align the Flush Valve

Insert the screws into the holes located on the inside of the ﬂush

valve.

Thread the valve lugs onto the screws.

Position the valve lugs so they face inward.

Insert the ﬂush valve into the tank bottom hole, and align it in

the same position as the original ﬂush valve.

Swing the valve lugs outward so they extend under the tank hole

bottom edge. Hold the valve lugs in place with a needlenose

pliers. Evenly tighten the valve lugs with a Phillips screwdriver.

Do not overtighten the valve lugs.

Valve Lugs

Kohler Co. 7 114749-9-AE

6. Attach the Flapper

Attach the ﬂapper to the ﬂush valve.

Remove the hook from the chain, and reinstall it at the same

chain length as the original ﬂapper.

Attach the hook to the trip arm.

Check for correct operation. There should be some slack in the

chain when the ﬂapper is at rest.

If necessary, adjust the hook as needed to achieve correct

operation.

Using a pliers or wire cutter, remove all but three of the extra

chain links.

Flapper

Flush Valve Seal

Chain

Hook

114749-9-AE 8 Kohler Co.

7. Complete the Installation

Unthread the ﬂoat rod from the ﬁll valve and ﬂoat ball of the

original ﬁll valve.

Compare the old ﬂoat rod to the two new ﬂoat rods included in

this kit.

Select the ﬂoat rod that is the same length as the old ﬂoat rod.

Discard the old ﬁll valve and unused ﬂoat rod.

Thread the locking nut onto one end of the new ﬂoat rod.

Attach the new ﬂoat rod to the ﬁll valve.

Attach the ﬂoat ball to the new ﬂoat rod.

Insert the ﬁll valve through the hole in the bottom of the tank.

Loosely tighten the hex lock nut to the shank of the ﬁll valve.

Make sure the ﬂoat ball does not interfere with the ﬂush valve,

ﬂapper chain, trip arm, or the tank wall. Adjust the ﬂoat ball as

needed.

Secure the hex lock nut. Do not overtighten.

Flexible Supply Hose

Valve Shank

Rubber Washer

Fill Valve

Float Ball

Float Rod

Kohler Co. 9 114749-9-AE

Complete the Installation (cont.)

Connect the rim-feed hose to the ﬁll valve and toilet.

Turn on the water supply.

Flush the toilet several times to verify proper operation.

114749-9-AE 10 Kohler Co.

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