Kusam-meco KM 8042 Bedienungsanleitung

COATING THICKNESS

GAUGE

MODEL - KM 8042

17, Bharat Industrial Estate, T. J. Road, Sewree (W),

Mumbai-400015. INDIA

Sales Direct: 24156638 (022)2412 4540, 2418 1649 2414 9659

E-mail : [email protected], Website : www.kusamelectrical.com,

www.kusam-meco.co.in

Tel.: Fax:

* AC Clamp Adaptor

* AC/DC Current Adaptor

* Transistorised Electronic Analog & Digital Insulation

Resistance Testers(upto 10 KV)

* Digital Sound Level Meter & Sound Level Calibrator

* Digital contact & Non-contact Type Tachometer

* Digital Non-contact (infrared) Thermometer &

Portable Infrared Calibrator

* Thermo Hygrometer / Anemometer

Digital Absolute pressure meter

* Wood, Paper & Grain Moisture Meter

* Distance Meter & Network Cable Tester

* Digital Hand Held Temperature Indicators

* Digital Lux Meter

* Thermal Imaging Camera

* Power Factor Regulator

* Maximum Demand Controller/Digital Power Meter

* Earth Resistance Tester

* Digital Panel Meters & DC Power Supplies

* Digital Storage / Analog Storage Oscilloscope.

* Coating Thickness Guage

* Process Calibrators & Multifunction Calibrators

* Gas Analysers & Waterproof Pen Testers

* Frequency Counter / Function Generator

* Phasing Sticks & High Voltage Detector

* Transducer & Transmitter

* Digital Milli Ohm Meter

* Solar Power Meter

* EMF/ELF Detector / RF Field Strength Meter

Digital Multimeter

Digital AC & AC/DC Clampmeter

LIST OF PRODUCTS

OPERATION

MANUAL

OPERATION

MANUAL

CONTENTS

1) Preface.........................................

2) Safety information........................

3) Function & Features.....................

4) Specifications...............................

5) Names of parts ............................

6) Operation Instruction....................

7) Calibrating Meter..........................

8) Notices.........................................

9) Maintenance................................

10) Test certificate.............................

11) Warranty......................................

COATING

THICKNESS GAUGE

MODEL - KM 8042

1. Preface

Please read the following information carefully

before using the meter. The coating thickness guage

is designed to measure the coating thickness on a

magnetic metalic matrix, can be widely used for

manufacturing, metal machining, chemical industry,

commodity inspection and so on. It is according with

JJG 889-1995 standard.

2. Safety information

According to European Union’s CE safety norms.

Please use it according to the following conditions.

Environment conditions :

Operation temperature : 0 ~ +40°C

Storage and transport temperature : -40 ~ +70°C.

Maintenance & save : Do not clear the meter using

alcohol and impregnant. If you do not use it for a long

time, please take out the batteries and place the

instrument in a dry surrounding.

3. Functions & Features :

By electromagnetic method, the meter can measure

the coating thickness non-destructively, including

paint, spray-plastic, rubber, enamel, or chromeplate,

copperizing, aluminium plating on steel, iron, non-

austenitic stainless steel.

Four digitals LCD display, differentiating upto mm.

System calibrating by user-self.

Pocket shell, convenient for engineering locale.

Thickness unit “mm” or “mil” optional.

Coupling state display.

Shut down manually or automatically.

Low battery voltage indication.

The meter has been designed according to EC

directive : 89/336/EEC

Digital display : 4 digits

Measurement range : 0 ~ 1200mm.

4. Specifications

Resolution : 1mm

Accuracy : ±(3%H + 2mm)

Measurement rate : 0.8 second.

Display units : mm or mil

Critical thickness of metallic base : 1mm

Minimum thickness of metallic base : 0.2mm

Minimum curvature radius : protruding 1.5mm,

concave 6mm.

Probe diameter :13mm

power Supply : 1.5V AAA * 3 batteries.

Operating Temperature : 0 ~ 40°C;

20%~80% humidity without strong magnetic

environment.

Storage Temperature : -40 ~ +70°C.

Dimensions : 165(L) x 60(W) x 30(H)mm

Weight : about 190g.

Accessories : probe, standard thickness pieces (5),

martensite stainless steel block, operating manual,

batteries.

5. Name of parts :

Instrument Familiarization

1. Sensor Cover

2. Thickness sensor

3. LCD display

4. Function key

LCD Display

The

meaning

the

symbols

represented

the

following：

1. Display

zone

Thickness

units

3. Coupling

sign

4. Indication

low

voltage

of the

batteries

5. Number

standard thickness

piece

Ⅵ．O peratio n i nstru ction

1. Press

button “ON/OFF” , the

meter

displays

Waiting

for

five

minutes

get the

meter

steady.

Put

the

probe

the

coating

tested,

Press

gently

and

don’t dither.

When

coupling

sign

appears,

the

thickness

the

coating

displays.

coupling

not

good

the

probe

dithering,

the

coupling

sign

and

thickness

don’t display.

When

taking

the

probe

out

from

the

coating,

the

coupling

symbol

disappears,

but

thickness

keeps

displaying.

Press

button µm/mil,

thickness

unit “µm”

changes

into

“mil”

contrarily.

5. To turn off:

When

the

meter

working,

pressing

button ON/OFF

will

get shutdown

immediately.

6. Automatic shutdown

When

the

meter

working, and

stop

press

button

stop

measure

for

fifteen

minutes,

shutdown

will

occur

automatically.

Ⅶ． C alibrating th e m eter

The

meter

based

the

principle

electromagnetic

induction.

Before

leaving

the

factory,

had

been

calibrated

the

martensite

stainless

steel

block

that

accessory

When

the

base

material

tested

different

from

the

martensite

stainless

steel

block

in the

accessories,

user

must

calibrate

the

meter

the

material

tested.

3. When

changing

new

probe,

the

probe

abrased

the

meter

used

for

long

time,

user

need

calibrate

it.

The

method

calibrating

is following：

Press µm/mil

then

press ON/OFF

buttons

simultaneity.

The

main

display

section

the

meter

0000,

the

lower

left

quarter

sample

indicates

thickness

will

calibrated. Waiting

for

five

minutes

get the

meter

steady. Put the

probe

directly

the

metallic

matrix

without

coating

and

press

for

two

seconds

dithering.

Then

press

button µm/mil

perform

calibrating

thickness

(the

probe

keeps

press

dithering

when Adjusting)

The

main

display

section

changes

into

50µm,

the

lower

left

quarter

changes

into sample 1.

indicates

that

the

thickness

sample

will

calibrated.

The

probe

can

taken

up.

Accoding

the

thickness

marking

the

sample

1,press

button ▲

or ▼

change

digitals

the

main

display

section

untill

equal

the

value

the

sample

Lay

the

sample

the

metallic

matrix,

then

put

the

probe

them

and

press

for

two

senconds

gently,

then

press

button ìm/mil

calibrating

the

thickness

sample

(the

probe

keeps

press

dithering

when Adjusting).

The

main

display

section

changes

into

125ìm,

the

lower

best

dose

workpiece

that

don’t

smear

any

coating.

Ⅷ．Notices

When

calibrating

metallic

matrix

and

measurement

another

kind

metallic

matrix,

the

error

measurement

might

than

the

rating

value.

material

dealt

with

heat

treatment

cold

working,

its

magnetism

might

change,

calibrating

had

The

meter

can

not

measure

the

base

that

non-magnetic

material,

such

copper,

aluminum

etc.

When

power

on,

waiting

for

five

minutes

get

the

meter

steady,

then

calibrating

measuring

insure

its

accuracy.

When

measuring

a thin

base

under

1mm,

calibrate

the

meter

the

material

with

the

same

thickness.

When

the

basal

thickness

than

1mm,

change

the

basal

thickness

does

not

affect

measurement.

Don’t

calibrate

measure

the

fringe

workpiece.

left

quarter

changes

into

sample 2 .

indicates

the thickness

sample

will

calibrated.

The

probe

can

taken

up.

Imitating

the

step b ,

perform

calibrating

the

thickness

sample

last, sample 6

displays.

The

thickness

sample

equal

the

sum

sample

press

button ▲

or ▼

change

digitals

the

main

display

section

untill

equal

the

sum

sample

Lap

over

the

sample

and

sample

place

them

the

metallic

matrix,

than

put

the

probe

them

and

press

for

two

seconds

gently,

then

press

button µm/mil

perform

calibrating

the

thickness

sample

(the

probe

keeps

press

dithering

when Adjusting).

The

meter

displays

OFF

finally.

d. Press ON/OFF

button

end

calibrating.

2. Mounting battery and probe

Remove the battery cover on the back and put in

three 1.5V AAA batteries according to the mark on

the shell to insure putting batteries in correctly, then

close the battery cover. Insert the plug of the probe

into a socket on the top of the meter.

Ⅸ. M aintenance

1. CLEANING

INSTRUCTIONS

The

meter

may

wiped

down

with

wet

sponge

cloth

using

mild

water

based

detergent

anti-bacterial

soap

and

rinsed

under

gentle

stream

cold

water.

NOTE:

This

unit

not

designed

for

complete

submersion

washing in water.

10.

When

battery

voltage

too

low

work,

battery

symbol

appears

the

screen.

reminds

you

change

new

batteries.

11.

When

you

not

use

the

meter

for

long

time,

please

take

out batteries

avoid

damaging the

meter

electrolyte.

12.

Don’t

store

the

meter

high

temperature

wet

place.

13.

After

power

off,

turn

power

again,

wait

for

five

seconds.

might be

disturbed.

When

calibrating

plane,

measurement

curved

surface,

the

error

might

than

the

rating

value.

Don’t

press

the

probe

with

big

force

avoid

that

the

Sample

distortion

brings

error.

The Samples

the

coating

workpiece

not

entirety

even, might increase

display

error.

strong

magnetic

environment,

measurement

This Test Certificate warrantees that

the product has been inspected and

tested in accordance with the published

specifications.

PASS

KUSAM-MECO

TEST CERTIFICATE

COATING THICKNESS GAUGE

MODEL NO. __________

KM 8042

SERIAL NO. ___________

MUMBAI

DATE: ___________

ISO 9001

REGISTERED

WARRANTY

Each “KUSAM-MECO” product is warranted to be free from

defects in material and workmanship under normal use &

service. The warranty period is one year (12 months) and

begins from the date of despatch of goods. In case any

defect occurs in functioning of the instrument, under proper

use, within the warranty period, the same will be rectified by

us free of charges, provided the to and fro freight charges are

borne by you.

This warranty extends only to the original buyer or end-user

customer of a “KUSAM-MECO” authorized dealer.

This warranty does not apply for damaged Ic’s, fuses, burnt

PCB's, disposable batteries, carrying case, electrodes,

probes, cables or to any product which in “KUSAM-MECO’s”

opinion, has been misused, altered, neglected,

contaminated or damaged by accident or abnormal

conditions of operation or handling.

“KUSAM-MECO” authorized dealer shall extend this

warranty on new and unused products to end-user

customers only but have no authority to extend a greater or

different warranty on behalf of “KUSAM-MECO”.

“KUSAM-MECO’s” warranty obligation is limited, at option,

free of charge repair, or replacement of a defective product

which is returned to a “KUSAM-MECO” authorized service

center within the warranty period.

THIS WARRANTY IS BUYER’S SOLE AND EXCLUSIVE

REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES,

EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED

TO ANY IMPLIED WARRANTY OF MERCHANTABILITY

OR FITNESS FOR A PARTICULAR PURPOSE. “KUSAM-

MECO” SHALL NOT BE LIABLE FOR ANY SPECIAL,

INDIREC T, INCIDENTAL OR CONSEQUEN TIAL

DAMAGES OR LOSSES, INCLUDING LOSS OF DATA,

ARISING FROM ANY CAUSE WHATSOEVER.

All transaction are subject to Mumbai Jurisdiction.

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