MacDon FlexDraper FD1 Series Bedienungsanleitung

Draper Clinic Handout

FD1 FlexDraper®

2 Draper Clinic Handout - FD1 FlexDraper®

Table of Contents

Flex vs. Float .................................................3

Break In Service – 5 minutes ................................. 4

Break In Service – 5 hours.................................... 4

Break In Service – 10 hours................................... 5

Break In Service – 50 hours .................................. 6

Maintenance – Lubrication Specs Chart ...................... 9

Maintenance – 10-25 Hours ..................................10

Maintenance – 50 Hours.....................................11

Maintenance – 100 Hours....................................12

Maintenance – 250 Hours ...................................14

Maintenance – 500 Hours ...................................15

Maintenance – 1000 Hours or 3 Years ........................16

End of Season ...............................................17

Knife Maintenance...........................................18

Adjusting Draper Tension ....................................19

Operation Tips..............................................20

Auto Header Height Control ................................ 22

Slow Speed Transport / Stabilization Wheel Option .........23

Performance Options .......................................24

Quick Card..................................................25

Draper Clinic Handout - FD1 FlexDraper®3

Flex vs. Float

Float

Flex

When to Lock and When to Unlock

Float – refers to the vertical separation (or movement) of the Header from the Float Module.

Flex – refers to the movement of the 3 piece header frame including the knife.

Always Lock Float for transport.

Always Unlock Float when operating in the ﬁeld.

Handle position (A) is locked for transport.

Rotate handle to position (B) for ﬁeld operation.

2 latches – one on either side of Float Module.

Always Lock Flex for transport.

Can be either locked or unlocked in the ﬁeld.

2 latches - one on either side. Each wing works independently.

Reel moves with cutterbar to maintain close relationship with knife.

Left picture shows handle (A) in wing locked position.

Right picture shows handle (B) in wing unlocked position.

4 Draper Clinic Handout - FD1 FlexDraper®

Break In Service

5 Minutes

5 Hours

Check the oil level when oil is cold, with the cutterbar just touching

the ground and with center-link retracted. FM100 adapters use

Single Grade Trans-Hydraulic Oil.

Normal terrain:

Maintain level so lower sight (A) is full, and upper sight (B) is empty.

Hilly terrain:

Maintain level so lower sight (A) is full, and upper sight (B) is up to

one-half ﬁlled.

Refer to Section 5.4 Hydraulics in the Operators Manual

for more information.

Check hydraulic oil level in reservoir (check after ﬁrst run-up and after hoses have ﬁlled with oil).

Check for loose hardware and tighten to required torque.

Check knife drive belt tension (check periodically for ﬁrst 50 hrs).

A properly tensioned knife drive belt (C) should deﬂect 24–28 mm

(15/16–1-1/8 in.) when 133 N (30 lbf) of force is applied at midspan.

If the belt tension needs to be adjusted, loosen the two bolts (A)

securing the motor assembly and turn the adjuster bolt (B) to move

the drive motor until proper tension is set.

Refer to Section 5.9 Knife Drive System in the Operators Manual

for more information.

Draper Clinic Handout - FD1 FlexDraper®5

10 Hours

Rotate the auger (A) by hand in reverse direction, until it cannot

turn anymore.

Mark a line (B) across the drum and cover.

Rotate the auger (A) by hand, in forward direction, until it cannot

turn anymore.

Measure the distance between the two lines (B).

If the dierence (B) is 3–8 mm (1/8–5/16 in.), no adjustment is required.

If the dierence (B) is greater than 8 mm (5/16 in.), the auger drive chain

tension needs adjusting.

If the dierence (B) is less than 3 mm (1/8 in.), the auger drive chain

needs adjusting.

Refer to Section 5.7 Auger in the Operators Manual for

more information.

Check knife drive box mounting bolts.

Torque the side bolts (A) ﬁrst, then torque the bottom bolts (B).

Torque all bolts to 271 Nm (200 lbf·ft).

Refer to Section 5.9 Knife Drive System in the Operators Manual

for more information.

Check auger drive chain tension and knife drive box mounting hardware.

6 Draper Clinic Handout - FD1 FlexDraper®

Break In Service

50 Hours

Clean around the mating surfaces of the ﬁlter (B) and manifold (A).

Place a suitably sized container (approximately 1 liter [0.26 gallons])

under the oil drain spout (C) to collect oil runo.

Remove the spin-o ﬁlter (B) and clean the exposed ﬁlter port in the

manifold (A).

Apply a thin ﬁlm of clean oil to the O-ring provided with the new ﬁlter.

Turn the new ﬁlter into the manifold (A) until the O-ring contacts the

mating surface. Tighten the ﬁlter an additional 1/2 to 3/4 turn by hand.

Conﬁrm oil level in the reservoir and add as required

Refer to Section 5.4 Hydraulics in the Operators Manual

for more information.

Remove the oil drain plug (A) and the ﬁller plug (C), and allow

the oil to drain.

Replace the oil drain plug (A) and remove the oil level plug (B).

Add SAE 85W-140 (API service class GL-5) oil into the ﬁller plug (C)

until it runs out of the oil level hole (B).

NOTE: The header drive gearbox holds approximately 2.5 liters

(2.6 quarts) of oil.

Refer to Section 5.3 Maintenance Requirements in the Operators

Manual for more information.

Change ﬂoat module hydraulic oil ﬁlter. Change the oil ﬁlter after the ﬁrst 50 hours of operation,

and every 250 hours thereafter.

Change header drive gearbox oil.

New ﬁlter part number: 202986

Draper Clinic Handout - FD1 FlexDraper®7

Remove two bolts and the chain adjusting cover (A).

Ensure there is no gasket (B) damage.

Remove the retainer plate (C).

Tighten bolt (D) to 6.8 Nm (60 lbf·in).

Refer to Table 5.1 and back o (loosen) bolt (D)

based on your gearbox conﬁguration.

NOTE: For proper tensioning, the chain should have

10–14 mm (3/8–9/16 in.) of deﬂection at its midpoint.

Refer to Section 5.6 Header Drive in the Operators Manual

for more information.

Check header drive gearbox chain tension.

Table 5.1 Adjusting Bolt Tightness on Conﬁgured Gearboxes

Gearbox Conﬁg Gear Ratios Back O Amounts

CLAAS 22/38 sprocket ratio, 74 pitch chain 1 turn

Case, New Holland, & AGCO

(Challenger, Gleaner, Massey Ferguson) 29/38 sprocket ratio, 78 pitch chain 1 turn

John Deere 37/38 sprocket ratio, 80 pitch chain 2-1/2 turns

8 Draper Clinic Handout - FD1 FlexDraper®

Break In Service

Change knife drive box lubricant.

Raise the header and place a container large enough to hold approximately

2.2 liters (2.3 quarts) under the knife drive box to collect the oil.

Remove the breather/dipstick (A) and the drain plug (B). Alternate drain plug

located on forward side of the box. Drain the oil and replace the plug.

Add 2.2 liters (2.3 quarts) SAE 85W-140 to the knife drive box.

Refer to Section 5.9 Knife Drive System in the Operators Manual

for more information.

50 Hours – Continued

Check side draper deck height adjustment.

Check that clearance (A) between draper (B) and cutterbar (C) is 1–3mm

(1/16 - 1/8 in). If not, rotate connector slat to topside, loosen tension on

side draper, grab draper at connector slat and lift up and rearward to

remove draper from under cutterbar and expose the deck support.

Prop draper up with bar. Measure and note the thickness of the draper belt.

Loosen the two lock nuts (D) on the deck support (A) one-half turn only.

Tap the deck (A) to lower the deck relative to the deck supports. Tap the

deck support beside nuts (D) using a punch to raise the deck relative to

the deck supports.

Adjust so that measurement (B) is the thickness of the draper plus 1mm

as measured previously.

Tighten hardware then reinstall and tension draper. Recheck gap

to conﬁrm correct adjustment.

Refer to Section 5.12 Header Side Drapers in the Operators Manual

for more information

NOTE: Correctly setting side draper deck height will limit the amount of material getting in between the drapers.

This should prevent stalling and damage to side drapers.

Draper Clinic Handout - FD1 FlexDraper®9

Grease Points

Maintenance

Lubrication Specs Chart

Lubricant Speciﬁcations Description Use Capacities

Grease SAE multi-purpose

High temperature extreme

pressure (EP) performance

with 1% max. Molybdenum

Disulphide (NLGI Grade 2)

lithium base

As required unless

otherwise speciﬁed –

High temperature extreme

pressure (EP) performance

with 10% max. Molybdenum

Disulphide (NLGI Grade 2)

lithium base

Driveline slip-joints –

Gear Lubricant SAE 85W-140 API service class GL-5

Knife drive box 2.2 liters (2.3 quarts)

Main drive gearbox 2.5 liters (2.6 quarts)

Hydraulic Oil

Single grade trans-hydraulic

oil recommended brands:

Petro-Canada Duratran

John Deere Hy-Gard J20C

Case Hy-Tran Ultraction

AGCO Power Fluid 821 XL

Lubricant trans/hydraulic oil Header drive

systems reservoir

75 liters

(20 US gallons)

Refer to Section 5.3 Maintenance Requirements in the Operators Manual for more information.

10 Draper Clinic Handout - FD1 FlexDraper®

Maintenance

10 - 25 Hours

10 hours or daily

Check and adjust knife hold-down clips.

Hold-down clearance is 0.1–0.6 mm (0.004–0.024 in.)

Checking knife hold downs daily will keep your knife performing

at peak levels, prevent premature wear and ensure a longer life

of all your cutting components (ultimately saving you money).

Check integrity of break-away hooks and hardware daily.

25 hours

Grease knife head. 1-2 pumps only. DO NOT OVER GREASE.

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