Mercia Garden Products 0634AXNE0503HGDD2MW-V1 Bedienungsanleitung

P 1

0634AXNE0503HGDD2MW-V1

34MM LOG CABIN, APEX NO EXTRAS, 5M X 3M, HALF GLAZED DOUBLE DOORS, TWO MEDIUM WINDOWS.

2mm Drill bit

Winter = High Moisture = Expansion

Summer = Low Moisture = Contraction

All buildings should be

erected by two adults

For ease of assembly, you

MUST pilot drill all screw

holes and ensure all screw

heads are countersunk.

For assistance please contact customer care on: 01636 821215

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

CAUTION

Every eort has been made during the

manufacturing process to eliminate the

prospect of splinters on rough surfaces of the

timber. You are strongly advised to wear gloves

when working with or handling rough sawn

timber.

Please retain product label and instructions for future reference

General Instructions

BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY

- Check the pack and make sure you have all the parts listed.

- When you are ready to start, make sure you have the right tools at hand (not supplied)

including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm

bit.

- Ensure there is plenty of space and a clean dry area for assembly.

TIMBER

As with all natural materials, timber can be aected during various weather conditions.

For the duration of heavy or extended periods of rain, swelling of the wood panels may

occur. Warping of the wood may also occur during excessive dry spells due to an interior

moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is

suggested that the outdoor building is sprayed with water during extended periods of

warm sunshine and sheltered as much as possible during rain or snow.

BUILDING A BASE

When thinking about where the building and base are going to be constructed:

Ensure that there will be access (60cm) to all sides for maintenance work and annual

treatment.

Ensure the base is level and is built on rm ground, to prevent distortion. Refer to

diagrams for the base dimensions. The base should be slightly smaller than the external

measurement of the building, i.e. The cladding should overlap the base, creating a run

o for water. It is also recommended that the oor be at least 25mm above the

surrounding ground level to avoid ooding.

TYPES OF BASE

- Concrete 75mm laid on top of 75mm hard-core.

- Slabs laid on 50mm of sharp sand.

Whilst all products manufactured are made to the highest standards of Safety and in

the case of childrens products independently tested to EN71 level, we cannot accept

responsibility for your safety whilst erecting or using this product.

Refer to the instructions pages for your specic product code

For ease of assembly use a

rubber mallet to t the log

boards. Do NOT use a heavy

hammer.

Ensure to measure and check before cutting

boards.

It is advisable to use a hand

saw when cutting roof and

oor boards.

To ensure log boards are even, use a spirit

level to check each layer has been installed

correctly.

Measure

under the

head

Measure

overall

length

Screws & Nails Bolts To identify the

xings required

for each step use a

measuring tape.

P 2

0634AXNE0503HGDD2MW-V1

Please retain product label and instructions for future reference

Overall Dimensions:

Width = 5148mm

Depth = 4134mm

Height = 2869mm

Base Dimensions:

Width = 4808mm

Depth = 2804mm

Before assembly

please make sure you have a

suitable base ready to erect your

building

MADE IN GREAT BRITAIN

Window Contents

Window QTY 2

AI-06LOGDGMW684X1462-V3

Window Frame Left Upright - 71x70x1630mm QTY 2

AI-0634LOGMWUFL-V3

Window Frame Right Upright - 71x70x1630mm QTY 2

AI-0634LOGMWUFR-V3

Window Frame Top - 84x125x805mm QTY 2

AI-0634LOGWTF-V3

Window Frame Bottom - 71x70x805mm QTY 2

AI-0634LOGWBF-V3

Rain Guard QTY 2

RG2844-710 (28x44x710mm)

Casement Stay QTY 2

PI-07-0187

Flag Hinge QTY 4

PI-07-0211

Double Door Contents

Adjustable Hinge QTY 6 PI-07-0209

Master Door QTY 1

(Morticed for lock)

AI-06LOGDGMD750X1900-V3

17a 17c

18 19 20 21

Secondary Door QTY 1

AI-06LOGDGSD750X1900-V3

Door Frame Left Upright - 71x70x2065mm QTY 1

AI-0634LOGDUFL-V3

Door Frame Right Upright - 71x70x2065mm QTY 1

AI-0634LOGDUFR-V3

Door Frame Top - 84x125x1632mm QTY 1

AI-0634LOGDDTF-V3

Door Frame Bottom - 71x70x1508mm QTY 1

AI-0634 QTY 1LOGDDBF-V3

Door Strip - 16x60x1880mm QTY 1

S1660-1880mm

Rain Guard QTY 1

RG2844-1520 (28x44x1520mm)

17b

Mortice Lock

QTY 1

PI-07-0017

Key Plate

QTY 1

PI-07-0017

Handles (Pair)

QTY 1

PI-07-0188

Tower Bolt

QTY 2

PI-07-0114

P 3

Please retain product label and instructions for future reference

Log Board - 34x120x485mm QTY 28

LB34-C-485

Log Board - 34x120x5000mm QTY 19

LB34-A-5000

Log Board - 34x120x3396mm QTY 2

LB34-AE-3396

Roof Board - 16x121x2628mm QTY 64

MB16-2628

Floor Board - 16x121x2734mm QTY 44

MB16-2734

Bearer - 44x58x2804mm QTY 4

F4458-2804-PT

Bearer - 44x58x2316mm QTY 20

F4458-2316-PT

Purlin - 45x120x3396mm QTY 5

F45120-AE-3396

Eaves Frame - 27x44x1698mm QTY 4

F2744-1698

Fascia - 16x120x2653mm QTY 4

S16120-2653

Fascia - 16x120x1713mm QTY 4

S16120-1713

Log Board - 34x120x5000mm QTY 1

LB34-AD-5000

Gable QTY 2

AI-0634AXNE0503HGDD2MW-G

Starter Board - 34x66x5000mm QTY 2

LB34RT66-A-5000

Log Board - 34x120x2996mm QTY 38

LB34-A-2996

Log Board - 34x120x1715mm QTY 8

LB34-B-1715

Log Board - 34x120x485mm QTY 28

LB34-B-485

Felt

Storm Brace - 27x44x2000mm QTY 8

F2744-2000

Closure Trim - 16x28x2400mm (approx length) QTY 15

S1628-2400

Roof Spacers QTY 5

PI-07-0208 (20x100x2mm)

Nail Bag

There may be extra screws present in the nail bag

80mm Bolt Set x 16

Felt Tacks x 300

70mm Screw x 130

40mm Screw x 680

30mm Screw x 188

80mm Screw x 24

P 4

For assistance please contact customer care on: 01636 821215

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

Please retain product label and instructions for future reference

Pre-assembly

*Please note:

Each board interlocks at either end in a staggered pattern.

Before securing ensure that the boards are tted properly in their respective

tongues and grooves.

Step 1

Parts Needed - No. 33 QTY 2

No. 34 QTY 2

Lay the bearers (No’s. 33 & 34) onto a

rm and level surface (free from

areas where standing water can

collect) as shown in the illustration.

Fix the bearers together at each

corner screwing 2 screws per corner

using 8x70mm screws, ensuring the

bearer is ush.

Once fully assembled, ensure the

bearers are square by measuring

from corner to corner as illustrated,

making sure the measurements are

equal.

If the bearers are not aligned equally,

unscrew, adjust and re-align

accordingly.

8x70mm Screws

Pre drill

hole

70mm

screw

33 34

Pre drill

hole

70mm

screw

Step 2

Parts Needed - No. 34 QTY 8

Following the same method,

arrange the remaining bearers

(No. 34) inside the assembled

frame.

*Ensure there is an equal amount

of space between each frame.

Secure each of the frames in place

using 2x70mm screws for each side

of the bearer, ensuring the bearers

remain level.

32x70mm Screws

Pre drill

hole

70mm

screw

Step 3

Parts needed - No. 33 QTY 2

No. 34 QTY 10

Following the same method

outlined in Step 1, build the

other base section.

*Ensure there is an equal

amount of space between

each frame.

Secure the base sections

together using 9x70mm

screws, ensuring to x in an

alternating pattern so as not to

collide screws.

49x70mm Screws

33 34

IMPORTANT: Pre-drill before xing screws.

P 5

Please retain product label and instructions for future reference

Pre drill

hole

70mm

screw

IMPORTANT: Pre-drill before xing screws.

Step 4

Parts Needed - No. 23 QTY 2

No. 24 QTY 2

Place the starter boards (No. 23) on to the assembled base frame along the longest

sides and place the rst two log boards (No. 24) in the notch as shown.

Ensure the boards sit square on the base using the same method used in Step 1.

Measure corner to corner, making sure the measurements are equal.

Once the boards are square, lift up the log board (No. 24) and x the starter boards in

place.

Fix each of the starter boards to the frame by screwing through the notch into the

frame as shown in the illustration.

4x70mm Screws

IMPORTANT: Pre-drill before xing screws.

Step 5

Parts needed - No. 24 QTY 8

No. 25 QTY 8

No. 28 QTY 4

Following the method shown in the

illustration, lay the rst 6 boards

(No’s. 24, 25 & 28)

Start by placing the front and back

boards, interlocking them with the

side boards. Then place the next side

boards, interlocking with the front

and back boards. Continue this

method until you have placed 6

boards o of the starter boards on

each side, as shown in the

illustration.

This will create your rst level.

*Ensure that the boards are level

and ush with each other as you lay

each one.

Rubber Mallet

may be required

to t parts.

P 6

Please retain product label and instructions for future reference

Step 6

Parts Needed - No. 11 QTY 1

No. 12 QTY 1

No. 13 QTY 1

No. 14 QTY 1

Arrange the left, right, top & bottom door

frames (No’s. 11, 12, 13 & 14) onto a level

surface. Secure the top and bottom frames to

the uprights using 2x80mm screw per corner,

ensuring the screws do NOT protrude through

the front of the door framing.

8x80mm Screws

Pre drill

hole

80mm

screw

IMPORTANT : Pre-drill before xing screws.

The internal lip of the door

frame should be positioned on

the inside of the building.

14 12

Step 7

Parts Needed - No. 9 QTY 1

No. 10 QTY 1

No. 17 QTY 6

The Adjustable Door Hinge (No.17)

comes in three parts.

Fasten No. 17a into 17b as shown in the

illustration.

Place the master and secondary

doors (No’s 9 & 10) onto a at surface and x

the Adjustable door hinge (No.17c) to the

doors using 3x30mm screws per hinge.

Fix 3 x Adjustable Door Hinges (No. 17a &

b) into position onto the door frame using

4x30mm screws per hinge.

*Ensure the hinges are tted to the exter-

nal of the door frame so the doors open

outwards from the log cabin.

Locate the doors into the hinges ensuring

there is equal spacing on each side between

the doors and door frame, and that the

doors open & close freely without restric-

tion.

It is important to t the doors within the

frames at this stage so that you can establish

the position of the hinges. The hinges come

in three parts. Remove the doors from the

frame after tting.

**Ensure to screw into the framing and not

into the channel.

42x30mm Screws

17a

Pre drill

hole

30mm

screw

17b

IMPORTANT : Pre-drill before xing screws.

Secondary Door Master Door

Please retain product label and instructions for future reference

P 7

Step 8

To adjust and align your doors:

1. Lift up the doors to separate the two parts of the

hinge.

2. Turn the rotating barrel (No.17a) in / out to

move the postion of the doors either in or away

from each other.

3. You can then place the door(s) back on to the

hinge and check whether they require more / less

adjustments, if further adjustments are required

repeat number 2.

17a

Step 9

Once you have laid 4 log boards (o of the starter) up

the door section, slide the assembled door frame

over the boards resting the frame on top of the starter

board (If you have not yet assembled the door frame

refer to step 6)

*Please note: This image is for

illustrative purposes and may dier from your choice in

product (regarding door position). Nevertheless the

process of tting the door frame is the same.

Step 10

Parts needed - No. 24 QTY 14

No. 26 QTY 14

No. 27 QTY 14

No. 28 QTY 7

Following the method shown

in the illustration, lay the next 6

boards (No’s. 24, 26, 27 & 28) onto

the assembly to create your second

level.

*Ensure that the boards are level

and ush with each other as you

lay each one. 28

Rubber Mallet

may be required

to t parts.

P 8

Please retain product label and instructions for future reference

IMPORTANT : Pre-drill before xing screws.

Step 11

Parts Needed - No. 2 QTY 2

No. 3 QTY 2

No. 4 QTY 2

No. 5 QTY 2

Arrange the left, right, top & bottom window

frames (No’s. 2, 3, 4,& 5) onto a rm and level

surface. Secure the top and bottom frames to

the uprights using 2x80mm screw per corner,

ensuring the screws do NOT protrude through

the front of the window framing.

Repeat the instructions above to create two

window frames.

16x80mm Screws

Pre drill

hole

80mm

screw 5

The internal lip of the window

frame should be positioned on

the inside of the building.

Pre drill

hole

30mm

screw

IMPORTANT : Pre-drill before xing screws.

Step 12

Parts Needed - No. 1 QTY 2

No. 7 QTY 4

Position the window (No. 1) so that it

sits centrally within the window frame.

Fix the female part of the ag hinge

(No. 7) to the window using 4x30mm

screws, attach the male part of the ag

hinge (No. 7) to the window frame

using 4x30mm screws ensuring that

the window can open and close freely.

*Ensure to attach the hinge to the

horizontal frame of the window*

Repeat this method for both windows

**It is important to t the windows

within the frame at this stage so

that you can establish the position

of the hinges. The hinges come in

two parts. Remove the window from

the frame after tting.

32x30mm Screws

Step 13

Once you have laid the second level of

boards onto the log cabin slide the

window(s) between the smaller boards

and rest on to the longer board (If you

have not yet assembled the window

frames refer to step 11)

*Ensure the boards are level with

each end.

*Please note: This image is for

illustrative purposes and may dier from

your choice in product (regarding

window position). Nevertheless the

process of tting the window is the same

P 9

Please retain product label and instructions for future reference

Step 14

Parts needed - No. 24 QTY 14

No. 26 QTY 14

No. 27 QTY 14

No. 28 QTY 7

Following the method shown in

the illustration, lay the remaining

boards (No. 24, 26, 27, & 28)

onto the assembly to bring the

board level to the top of the

window and door frames.

*Ensure that the boards are

level and ush with each other

as you lay each one.

Rubber Mallet

may be required

to t parts.

29 30

Step 15

Parts needed - No. 28 QTY 1

No. 29 QTY 2

No. 30 QTY 1

Following the method shown in

the illustration, lay next boards

(No. 28 & 30)onto the front and

back of the log cabin. Once in

position place the last 2 log

boards (No.29) onto the plain

sides, xing into position by

screwing through the notches as

shown in the illustration.

*Ensure that the boards are level

and ush with each other as you

lay each one.

4x70mm Screws

Pre drill

hole

70mm

screw

IMPORTANT : Pre-drill before xing screws.

Rubber Mallet

may be required

to t parts.

Pre drill

hole

70mm

screw

IMPORTANT: Pre-drill before xing screws.

Step 16

Parts needed - No. 22 QTY 2

Place the gable tops (No. 22)

onto the log cabin. Fix into

position by screwing through

the notches as shown in the

illustration.

*Ensure that the boards are

level and ush with each other

as you lay each one.

4x70mm Screws

Rubber Mallet

may be required

to t parts.

P 10

Please retain product label and instructions for future reference

Step 17

Parts needed - No. 35 QTY 5

Align the Roof Purlin(s) (No. 35)

into the cut out slots on each gable top

ensuring each purlin interlocks the

boards.

Secure the purlins at each end

by screwing through the bars into the

boards (ensure to pre-drill to avoid the

boards splitting) using 4x70mm screws

per purlin.

*Please note: The gable shown is for

illustrative purposes and may dier in

width from your choice in product.

Nevertheless, despite any dierences the

process of xing the purlins is the same.

20x70mm Screws

Pre drill

hole

70mm

screw

Rubber Mallet

may be required

to t parts.

IMPORTANT : Pre-drill before xing screws. Step 18

Parts needed - No. 31 QTY 64

Place the rst two roof board’s

(No. 31) onto the log cabin on each side,

making sure the boards are ush to the

end of the roof purlin. Once in position x

to each purlin using 4x40mm screws.

Ensure the roof boards are not laid too

close together, use the spacers (No. 42)

provided to create a 2mm gap. Adjusting

the spacing between the boards allows

the wood to swell in damp weather.

Continue adding the roof boards along

the roof, xing each one into position

using 4x40mm screws, making sure that

each board is interlocked, ush at the

bottom & meet at the top of the apex.

You have been provided with 64 roof boards

however, you may only need to use 62.

*Ensure the roof boards meet at the top

of the apex and leave an overhang at the

bottom.

The last board on each side will

overhang past the ends of the purlins;

Using a straight edge and a pencil mark

out a line as a guide.

Cut along the pencil mark and remove the

excess. Place the cut down board’s back

onto the roof and secure into place using

4x40mm screws per board.

*Please Note: This image is for illustrative

purposes and may dier from your choice in

product. Nevertheless the process of cutting

and tting the last roof boards is

the same.

256x40mm Screws

40mm

screw

Pre drill

hole

*Cut to t

23b 31

IMPORTANT : Pre-drill before xing screws.

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