Mercia Garden Products 03PTMBPN0406STP-V1 Gebrauchsanweisung

ANTI-ROT

GUARANTEE TODAY

PLEASE SCAN HERE:

Measure

under the

head

Measure

overall

length

Screws & Nails Bolts To identify the

xings required

for each step use a

measuring tape.

03PTMBPN0406STP-V1

PRESSURE TREATED MATCHBOARD PENT 4X6 SHUTTER PACK

2mm Drill bit

x2 Winter = High Moisture = Expansion

Summer = Low Moisture = Contraction

All buildings should be

erected by two adults

For ease of assembly, you

MUST pilot drill all screw

holes and ensure all screw

heads are countersunk.

For assistance please contact customer care on: 01636 821215

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

CAUTION

Every eort has been made during the

manufacturing process to eliminate the

prospect of splinters on rough surfaces of the

timber. You are strongly advised to wear gloves

when working with or handling rough sawn

timber.

BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY

- Check the pack and make sure you have all the parts listed.

- When you are ready to start, make sure you have the right tools at hand (not supplied) including a Phillips screw-

driver, Stanley knife, Wood saw, Step ladder, Hammer and a Drill with 2mm bit.

- Ensure there is plenty of space and a clean dry area for assembly.

LOCATION FOR YOUR GARDEN BUILDING

A minimum of 60cm should be left around the perimeter of your garden building to allow access for maintenance,

annual treatment and to allow air ow around the building.

Where possible you should avoid placing your garden building underneath large trees to prevent the tree causing

damage to the building.

TIMBER

As with all natural materials, timber can be aected during various weather conditions. For the duration of heavy

or extended periods of rain, swelling of the wood panels may occur. Warping of the wood may also occur during

excessive dry spells due to an interior moisture loss. Unfortunately, these processes cannot be avoided but can be

helped. It is suggested that the outdoor building is sprayed with water during extended periods of warm sunshine

and sheltered as much as possible during rain or snow.

Once your garden building has been installed it will need to be treated as soon as possible and annually to prevent

the timber from deteriorating and to waterproof it. This is required to maintain the anti-rot guarantee.

Dip Treated buildings - Require a preservative treatment to protect against rot and decay and a waterproof treat-

ment to prevent water ingress

Pressure Treated buildings - Require a waterproof treatment to prevent water ingress

Log Cabins - Are supplied untreated and require a preservative and waterproong treatment.

BUILDING A BASE

When thinking about where the building and base is going to be constructed:

Ensure that there will be access to all sides for maintenance work and annual

treatment.

Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base

dimensions, The base should be slightly smaller than the external measurement of the building, i.e. The cladding

should overlap the base, creating a run o for water. It is also recommended that the oor be at least 25mm above

the surrounding ground level to avoid ooding.

TYPES OF BASE

- Concrete 75mm laid on top of 75mm hard-core.

- Slabs laid on 50mm of sharp sand.

Whilst all products manufactured are made to the highest standards of Safety and in the case of childrens

products independently tested to EN71 level, we cannot accept responsibility for your safety whilst erecting or

using this product.

For ease of assembly, you

will need a tape measure to

check dimensions of

components.

Pressure Treated Timber

Your building has been pressure treated.

Pressure treating is a chemical process which helps to protect wood against adverse weather which could

lead to rot or insect damage.

The most common chemicals used to pressure treat wood are Alkaline Copper Quaternary (ACQ),

Copper Azole (CA), and Micronized Copper Quaternary (MCQ).

Safety: Always wear gloves, eye protection and a dust mask when handling wood. Due to chemicals in

pressure treated wood, never burn its sawdust or scraps; instead dispose in a landll.

P 1

Please retain product label and instructions for future reference

General Instructions

P 2

For assistance please contact customer care on: 01636 821215

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY

- Check the pack and make sure you have all the parts listed.

- When you are ready to start, make sure you have the right tools at hand (not supplied) including a Phillips screw-

driver, Stanley knife, Wood saw, Step ladder, Hammer and a Drill with 2mm bit.

- Ensure there is plenty of space and a clean dry area for assembly.

LOCATION FOR YOUR GARDEN BUILDING

A minimum of 60cm should be left around the perimeter of your garden building to allow access for maintenance,

annual treatment and to allow air ow around the building.

Where possible you should avoid placing your garden building underneath large trees to prevent the tree causing

damage to the building.

TIMBER

As with all natural materials, timber can be aected during various weather conditions. For the duration of heavy

or extended periods of rain, swelling of the wood panels may occur. Warping of the wood may also occur during

excessive dry spells due to an interior moisture loss. Unfortunately, these processes cannot be avoided but can be

helped. It is suggested that the outdoor building is sprayed with water during extended periods of warm sunshine

and sheltered as much as possible during rain or snow.

Once your garden building has been installed it will need to be treated as soon as possible and annually to prevent

the timber from deteriorating and to waterproof it. This is required to maintain the anti-rot guarantee.

Dip Treated buildings - Require a preservative treatment to protect against rot and decay and a waterproof treat-

ment to prevent water ingress

Pressure Treated buildings - Require a waterproof treatment to prevent water ingress

Log Cabins - Are supplied untreated and require a preservative and waterproong treatment.

BUILDING A BASE

When thinking about where the building and base is going to be constructed:

Ensure that there will be access to all sides for maintenance work and annual

treatment.

Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base

dimensions, The base should be slightly smaller than the external measurement of the building, i.e. The cladding

should overlap the base, creating a run o for water. It is also recommended that the oor be at least 25mm above

the surrounding ground level to avoid ooding.

TYPES OF BASE

- Concrete 75mm laid on top of 75mm hard-core.

- Slabs laid on 50mm of sharp sand.

Whilst all products manufactured are made to the highest standards of Safety and in the case of childrens

products independently tested to EN71 level, we cannot accept responsibility for your safety whilst erecting or

using this product.

03PTMBPN0406STP-V1

Please retain product label and instructions for future reference

Open Shutters Dimensions:

Width = 1966mm

Depth = 2106mm

Height = 2140mm

Closed Shutters Dimensions:

Width = 1966mm

Depth = 1414mm

Height = 2140mm

Shutter with Support Legs

Closed Shutters Dimensions:

Width = 1966mm

Depth = 1414mm

Height = 2140mm

Shutters only

Open Shutters Dimensions:

Width = 1966mm

Depth = 1414mm

Height = 2140mm

If Support legs are being added, please follow steps

labelled ‘Shutter with Support Legs’

If Support legs are not required, please follow steps

labelled ‘Shutters only’

12 13 14 15

16 17

40mm Screw x 34

70mm Screw x 18

P 3

Please retain product label and instructions for future reference

Before assembly

please make sure you have a

suitable base ready to erect your

building

MADE IN GREAT BRITAIN

Nail Bag

There may be extra screws present in the nail bag

Door QTY 1

AI-S21FBMBZBD556X1690-V1

Right Shutter QTY 1

AI-S21MBVCPP556X747-V1

5Window Beading Strips 12x28x746mm QTY 2

S1228-746mm

Corner Brace QTY 2

PI-07-0012

Pull Handle QTY 1

PI-07-0033

Turn Button QTY 8

PI-07-0034

Pad Bolt QTY 1

PI-07-0035

Butt Hinge QTY 4

PI-07-0066

Tee Hinge QTY 11

PI-07-0021 Small Tower Bolt QTY 4

PI-07-0114

Large Tower Bolt QTY 2

PI-07-0068

Front Shutter QTY 1

AI-S21MBVCPP1670X747-V1

Door Block 27x44x100mm QTY 1

F2744-100mm

Left Shutter QTY 1

AI-S21MBVCPP1110X747-V1 11

Panel Support Framing 44x44x994mm QTY 2

F4444-G-1034mm

Shutter Block 27x44x307mm QTY 3

F2744-307mm

Door Framing 27x44x562mm QTY 1

F2744-562mm

Panel Support Framing 44x44x747mm QTY 2

F4444-747mm

Panel Support Framing 44x44x910mm QTY 2

F4444-910mm

30mm Screw x 139

Contents:

Step 2A

Pre drill

hole

30mm

screw

Parts Needed- No.3 QTY 1

- No.17 QTY 2

Locate the Left Shutter (No.3) into the

opening with the framing facing out

and the cladding on the inside.

Fix the Tee hinges (No.17) to the left

shutter using 7x30mm screws per

hinge, ensuring to go into the left

shutter framing

14x30mm Screws

Step 2B

Pre drill

hole

30mm

screw

Parts Needed- No.3 QTY 1

- No.17 QTY 2

Locate the Left Shutter (No.3) into the

opening with the framing facing in

and the cladding on the outside.

Fix the Tee hinges (No.17) to the left

shutter using 7x30mm screws per

hinge, ensuring to go into the left

shutter cladding and into the framing

14x30mm Screws

P 4

Please retain product label and instructions for future reference

Shutter with Support Legs

Shutters only

Step 1

Pre drill

hole

40mm

screw

Parts Needed- No.13 (Main Building) QTY 1

- No.14 (Main Building) QTY 2

Fix the Cover trims (No.13 and No.14)

to the top of the openings, ensuring

they sit ush to the bottom of the top

panels and gable tops.

Secure using 4x40mm screws for the

front Cover trim (No.13), 3x40mm

screws for the side cover trims (No.14).

10x40mm Screws

P 5

Please retain product label and instructions for future reference

18 18

Step 3

Pre drill

hole

30mm

screw

Parts Needed- No.18 QTY 2

Fix the Small tower bolts (No.18) to

the top of the Left shutter using

4x30mm screws per tower bolt,

ensuring to go through into the

shutter framing

Mark the position of the bolt & drill a

hole into the Post for the bolt to catch

in to.

8x30mm Screws

Step 5A

Pre drill

hole

30mm

screw

Parts Needed- No.4 QTY 1

- No.17 QTY 4

Locate the Front Shutter (No.4) into

the opening with the framing facing

out and the cladding on the inside.

Fix the Tee hinges (No.17) to the front

shutter using 7x30mm screws per

hinge, ensuring to go into the shutter

framing and shutter block

28x30mm Screws

Step 5B

Pre drill

hole

30mm

screw

Parts Needed- No.4 QTY 1

- No.17 QTY 4

Locate the Front Shutter (No.4) into

the opening with the framing facing

in and the cladding on the outside.

Fix the Tee hinges (No.17) to the front

shutter using 7x30mm screws per

hinge, ensuring to go through the

cladding and into the shutter framing

and shutter block

28x30mm Screws

Shutter with Support Legs

Shutters only

17 17

Step 4

Pre drill

hole

70mm

screw

Parts Needed- No.4 QTY 1

- No.7 QTY 2

Locate the Shutter blocks (No.7) into

the Front Shutter (No.4), ensuring

they are equally spaced between the

framing, secure using 2x30mm screws

per block, going through the front

shutter cladding and into the block

behind.

Secure the blocks to the framing

using 70mm screws going through

the shutter framing and into the block

from the top and bottom as shown in

the diagram

4x30mm Screws

4x70mm Screws

30mm

screw

17 17

P 6

Step 7

Pre drill

hole

30mm

screw

Parts Needed- No.19 QTY 2

Fix the Large tower bolts (No.19) to

the top of the Front shutter using

4x30mm screws per tower bolt,

ensuring to go through into the

shutter framing

Mark the position of the bolt & drill a

hole into the Post for the bolt to catch

in to.

8x30mm Screws

Step 8

Parts Needed- No.2 QTY 1

- No.7 QTY 2

Locate the Shutter blocks (No.7) into

the Right Shutter (No.2), sitting it

ush to the framing, secure using

2x30mm screws, going through the

right shutter cladding and into the

block behind.

Secure the block to the framing using

70mm screws going through the

shutter framing and into the block

from the top and bottom as shown in

the diagram

2x30mm Screws

2x70mm Screws

Step 6

Pre drill

hole

30mm

screw

Parts Needed- No.5 QTY 2

Locate the Window beading strips

(No.5) to the inside of the front Post,

ensuring it sits ush against the front

shutter when closed, secure using

3x30mm screws per strip.

6x30mm Screws

Pre drill

hole

70mm

screw

30mm

screw

Please retain product label and instructions for future reference

P 7

Step 9A

Pre drill

hole

30mm

screw

Parts Needed- No.2 QTY 1

- No.17 QTY 2

Locate the Right Shutter (No.2) into

the opening with the framing facing

out and the cladding on the inside.

Fix the Tee hinges (No.17) to the right

shutter using 7x30mm screws per

hinge, ensuring to go into the shutter

framing and shutter block

14x30mm Screws

Step 9B

Pre drill

hole

30mm

screw

Parts Needed- No.2 QTY 1

- No.17 QTY 2

Locate the Right Shutter (No.2) into

the opening with the framing facing

in and the cladding on the outside.

Fix the Tee hinges (No.17) to the right

shutter using 7x30mm screws per

hinge, ensuring to go through the

cladding and into the shutter framing

and shutter block

14x30mm Screws

Shutter with Support Legs

Shutters only Step 11

18 18

Step 10

Pre drill

hole

30mm

screw

Parts Needed- No.18 QTY 2

Fix the Small tower bolts (No.18) to

the top of the Left shutter using

4x30mm screws per tower bolt,

ensuring to through into the shutter

framing

Mark the position of the bolt & drill a

hole into the Gable top for the bolt to

catch in to.

8x30mm Screws

Parts Needed- No.8 QTY 1

- No.12 QTY 2

Locate the Door Framing

(No.8) into the door opening,

ensure it sits ush with the

framing of the right panel as

shown.

Secure to the Right panel and

the back post using Corner

braces (No.12). Fix using

4x30mm screws per corner

brace

8x30mm Screws

Pre drill

hole

30mm

screw

12 12

Step 12

Step 13

Step 14

Step 15

Parts Needed- No.6 QTY 1

Fix the Door block (No.6) to

the inside of the door using

2x30mm screws going

through the front of the door

cladding and into the Door

block as shown in the

diagram

2x30mm Screws

Pre drill

hole

30mm

screw

Parts Needed- No.14 QTY 4

14 14 14

Locate the Turn buttons

(No.14) to the top of the left

shutter on the left side of the

building, x onto the strips

using 1x30mm screw per turn

button

Locate the Turn buttons

(No.14) to the top of the right

shutter on the right side of the

building, x onto the strip

using 1x30mm screw per turn

button

4x30mm Screws

Pre drill

hole

30mm

screw

Left Side Right Side

Fix the Pad Bolt (No.15) to the door

using 6x30mm screws, ensuring to

go through the cladding and into

the door framing and door block

Locate the Turn button (No.14) to

the top of the door, x onto the

strip using 1x30mm screw per turn

button

Locate the Turn button (No.14) to

the bottom of the door, x onto the

right panel using 1x30mm screw

per turn button

8x30mm Screws

Pre drill

hole

30mm

screw

Parts Needed- No.14 QTY 2

- No.15 QTY 1

Parts Needed- No.1 QTY 1

- No.17 QTY 3

Fix the Tee Hinges (No.17) to

the door (No.1) using

4x30mm screws per hinge,

ensuring to go through the

cladding and into the framing.

Fix the door (No.1) to the Back

post using 3x30mm screws

per hinge

21x30mm Screws

Pre drill

hole

30mm

screw

Please retain product label and instructions for future reference

P 9

If Support legs are being added, please move

onto the next page and continue from Step 17

It is ESSENTIAL that you apply wood

treatment immediately after the building

has been assembled.

Step 16

Parts Needed- No.13 QTY 1

- No.14 QTY 4

Locate the Turn buttons

(No.14) to the front of the

building above the front

shutter, x onto the strips

using 1x30mm screw per turn

button

Fix the Pull Handle (No.13)

onto the top of the front

shutter using 2x30mm screws,

ensuring its central on the

shutter

4x30mm Screws

Pre drill

hole

30mm

screw

It is ESSENTIAL that you apply wood

treatment immediately after the building

has been assembled.

Please retain product label and instructions for future reference

P 10

Parts Needed- No.9 QTY 2

- No.10 QTY 2

- No.11 QTY 2

Lay out the Panel support

framing (No.9, No.10 and

No.11) as shown in the

diagram and x together using

6x70mm screws per Support

frame

12x70mm Screws

Pre drill

hole

70mm

screw

Step 17

Step 18

Parts Needed- No.16 QTY 4

Fix the Butt Hinges (No.16) to the

Panel Support framing using

3x40mm screws per hinge.

**Hint: the hinges for the Left

support framing should be xed

on the Left side and the hinges

for the Right support framing

should be xed on the Right side

12x40mm Screws

Pre drill

hole

40mm

screw

16 16

Right Side Left Side

Step 19

Parts Needed- No.16 QTY 4

Locate the Panel Support framing

to the front of the building,

ensuring the framing lines up with

the edge of the Front shutter when

open. Fix the Panel Support

framing using 3x40mm screws per

hinge.

**Hint: the support framing

should lay at to the building

when closed, as shown in the

diagram

12x40mm Screws

Pre drill

hole

40mm

screw

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