MICRO-EPSILON GapCONTROL 2711 Bedienungsanleitung

1. Warnings

Connect the power supply and the display-/output device in accordance with the

safety regulations for electrical equipment. The power supply must not exceed the

specified limits.

> Danger of injury, damage or destruction of the sensor

Avoid shock and vibration to the sensor. Avoid continuous exposure to dust and spray

on the sensor. Avoid exposure to aggressive materials (e. g. washing agent, penetrat-

ing liquids or similar) on the sensor.

> Damage to or destruction of the sensor

Read the detailed instruction manual before operating the sensor. You will find this

manual on the provided CD or online at www.micro-epsilon.com.

2. Notes on CE Marking

The following apply to the gapCONTROL 27xx:

- EU directive 2014/30/EU

- EU directive 2011/65/EU, „RoHS“ category 9

The sensor fulfills the specifications of the EMC requirements, if the instructions in the

manual are followed.

3. Proper Environment

- Protection class: IP 65 (Only applies to connected output plugs or

protective caps)

- Operating temperature: 0 to +50 °C (+32 to +122 °F), by free circulation of air

- Storage temperature: -20 to +70 °C ( -4 to +158 °F)

- Humidity: 5 - 95 % (non condensing)

- Vibration: DIN EN 600068-2-6 (sine shaped)

- Mechanical shock: DIN EN 60068-2-29

4. Scope of Delivery of gapCONTROL 27xx

- 1 Sensor gapCONTROL 27xx with integrated controller

- 1 power supply cable PC2700-4,5, length 4,5 m; ODU round connector and free

cable ends

- 1 gapCONTROL Setup Software CD with documentations

- 1 Sensor inspection log / assembly instructions

- 1 Bag of accessories with one ODU male connector 6-pin (RS 422) and two

protective caps for ODU female connector (6- or 8-pin)

Assembly Instructions

gapCONTROL 2711/2761 (500)

5. Laser Safety

The gapCONTROL 27xx sensors operate with a semiconductor laser having a wave-

length of 660 nm (visible/red). The laser operation is indicated visually by the LED on

the sensor.

gapCONTROL 27xx sensors with a maximum laser power up to 10 mW are classified

in Laser Class 2M (IIM). The following information labels are fitted to the sensor hous-

ing (front and rear side). If both information labels are hidden in the installed state, the

user must ensure that additional labels are fitted at the point of installation.

IEC 60825-1: 2015-07

P≤10 mW; E≤65 W/m²; =660 nm

Hazard to the eye via laser radiation! Consciously close your

eyes or turn away if the laser radiation impinges on the eye.

Lasers of Class 2M are not subject to notification and a laser protection officer is not

required. Mark the laser area recognizable and everlasting.

Laser Class 3B

gapCONTROL 27xx sensors with a maximum laser power up to 20 mW are classified

in Laser Class 3B (IIIB).

When using lasers of 3B class appropriate protective glasses

are necessarily! Injury of the eyes and the skin by laser radia-

tion!

Class 3B (IIIB) laser sensors are notifiable and a laser protection officer is required

either. During operation the laser area has to be restricted and marked. The following

information label should be fitted to the sensor housing (front and rear side):

Warning - Laser radiation

Avoid exposure to beam

Class 3B Laser Product

IEC 60825-1: 2015-07

P50 mW; =660 nm iSensors of Laser Class 3B

(IIIB) need an external key

switch to switch off the laser,

see Chap. “Laser switching”.

Beam attenuator

The beam attenuator prevents access to all

laser and collateral radiation. The figures show

the sensor with closed and open beam attenu-

ator. The beam attenuator must be open during

measurement.

6. Connections, LED Displays

1394/

Ethernet

24 VDC

RS 422

laser on state

1394/Ethernet

24 VDC

RS 422

LLT27xx, top side LLT27xx (501), rear side

The sensors are available in two versions: Sockets on the top side or on the rear side.

LED displays

LED „laser on“ Green: Laser on Note: The “status” LED

flashes green; long during

active data transmission

and short for controller

accesses.

LED „state“:

Two-color LED

(red / green)

Green: Measurement

Green flashing: Data transmission

Red flashing: Error code

The state LED indicates different error conditions by flashing. If no flashing occurs for

several seconds, no error has occurred.

Power supply (Power)

no. Belegung Steckverbinder „24 VDC“ Range:

11 V – 30 V

(Rated value

24 V) DC;

maximum cur-

rent 500 mA

1 6

2 5

3 4

View on solder

pin side, male

cable connec-

tor, counting

direction anti-

clockwise

Standard

Adernfarbe PC2700;

alte Ausführung in ( )

Options 502, 503, 504, 505

Color PC2700(002)

1 24V+ white (rot) 24V+ pink

2 n.c.

n.c.

n.c. LH+ gray

3 n.c. n.c. Laser off+ yellow

4 n.c.

n.c.

n.c. Laser off- green

5 n.c. n.c. LH- brown

6 24V GND brown (black or

blue) 24V GND white

External laser switching

Series LLT27xx(502), LLT27xx(503), LLT27xx(504) and LLT27xx(505) sensors offer this

function.

iSensors of Laser Class 3B (IIIB) need an external key switch to switch off the

laser.

Use a serial key switch inside the control circuit to switch off the laser. You will

find details for the wiring in the instruction manual, Chap. 5.2.4.

RS422, Synchronization

Pin no. Assignment connector „RS422“ 1 6

2 5

3 4

View on solder

pin side, male

cable connector

The pin numbers re-

fer to the gapCON-

TROL 27xx unit.

Micro-Epsilon

recommends the

use of the interface

cable SC2700-4.5

RS422 from the op-

tional accessories.

RS422 General 9-pin Sub-D 1

1 RX1 CH1 2

2 /RX1 /CH1 3

5 GND1 5

3 TX2 CH2 9

4 /TX2 /CH2 1

6 GND2 5

The RS422 port can be used with either of the following configurations:

- RS422: Loading of programs and transmitting of measurement results.

- Synchronization/Triggering: Synchronization resp. triggering using switching

signals.

1) Optional RS422 interface cable (SC2700-4,5RS422) from Micro-Epsilon, compati-

ble to the RS422 to USB converter. All outputs or inputs are designed symmetrically.

Internal terminating resistors 120 Ohm.

7. Further Information

Please refer to the enclosed online manual. You will find details to the separate pro-

grams in the respective instruction manuals or in the instruction manual of this sensor,

Chap. 6.2. You will find the instruction manuals online or on the provided CD.

Ethernet connection, standard link to the PC

RJ45 connector 8-pin. connector The pin

numbers

refer to the

gapCON-

TROL 27xx

unit.

Micro-Ep-

silon

recom-

mends

using the

Ethernet

connection

cable

SC2700-5/

ET from

the recom-

mended

accesso-

ries.

Pin no. Color stranded

hook-up wire

Pin no. 10BaseT,

100BaseTX

1000BaseT

1 white (orange) 5 Tx+ D1+

2 orange 6 Tx- D1-

3 white (green) 8 Rx+ D2+

4 blue 1 D3+

5 white (blue) 2 D3-

6 green 7 Rx- D2-

7 white (brown) 3 D4+

8 brown 4 D4-

View: pin side male cable

connector

View on solder pin side, ODU

- The sensors are supported by an automatically, sensor adapted IP address in the

link-local-net (169.254.x.x). There is no collision testing effected.

This is the standard setting.

- The sensor supports the DHCP protocol. This setting is activated by default and

has priority over the retrieval in the link-local-net.

- A fixed IP address can be used.

Use the „Ethernet Configurator“ software provided on the CD in order to make

the sensor settings described above.

8. First Profile

Now start the gapCONTROL Setup Software. Click on “Display Profiles“ in the

main window.

If the software shows the

error message “No gap-

CONTROL found” in the

status line, please check the

Ethernet connection between

gapCONTROL and PC.

On the left side you can

adjust the settings for your

measurement task, the right

side shows the profile data

and information about the

measurement.

gapCONTROL 27xx with scanCONTROL Output Unit for Connection to an SPS

13 14

750-626

+ Ñ

Power jumper contacts

Supply via power

jumper contacts

24 V

Status

voltage supply

- Power jumper contacts

- System

Data contacts

System supply (out)

24 V

0 V

System supply (In)

24 V

0 V

750-600

OU-Filter module

BusterminationAnalog output module

253-057

LINK

ACT

I/O

ETHERNET

87654321

LINK

ACT 1

24V

0: WBM

255: DHCP

OU Fieldbus Coupler

A1 A2

13 14

750-536

A3 A4

A5 A6

A7 A8

DO 2

Power jumper contacts

Data

contacts

DO 2

Status

D0 4

D0 6

DO8

DO 8

Digital output module

DO 1

Status

DO 7

DO 1

DO 5

DO 3

A1 A2

13 14

A3 A4

M M

750-555

AO 2

AO 1

AO 4

AO 3

V0V0

Power jumper

contacts

Data contacts

Function

Error

OU Filter module

OU Fieldbus coupler

13 14

750-626

+ Ñ

253-057

LINK

ACT

I/O

ETHERNET

87654321

LINK

ACT 1

24V

0: WBM

255: DHCP

System supply

Field supply

230 V

24 V

230 V

24 V

9. gapCONTROL 27xx with scanCONTROL Output Unit for Connection to an SPS

13 14

750-626

+ Ñ

Power jumper contacts

Supply via power

jumper contacts

24 V

Status

voltage supply

- Power jumper contacts

- System

Data contacts

System supply (out)

24 V

0 V

System supply (In)

24 V

0 V

750-600

OU-Filter module

BusterminationAnalog output module

253-057

LINK

ACT

I/O

ETHERNET

87654321

LINK

ACT 1

24V

0: WBM

255: DHCP

OU Fieldbus Coupler

A1 A2

13 14

750-536

A3 A4

A5 A6

A7 A8

DO 2

Power jumper contacts

Data

contacts

DO 2

Status

D0 4

D0 6

DO8

DO 8

Digital output module

DO 1

Status

DO 7

DO 1

DO 5

DO 3

A1 A2

13 14

A3 A4

M M

750-555

AO 2

AO 1

AO 4

AO 3

V0V0

Power jumper

contacts

Data contacts

Function

Error

Connect the Supply Voltage

Digital output modules need a field supply of 5 VDC or 24 VDC depending on the

module type.

After mounting of the modules install the required wiring.

Connect the “System supply (out)“ terminals of the OU-Filter module to the

“System supply (in)“ terminals of the OU-Fieldbus Coupler (0 V and 24 V).

Connect the system supply (in) of the OU-Filter module to the power supply (0 V

and 24 V).

Connect the field supply (in) of the OU-Filter module to the power supply (0 V

and 24 V resp. 0 V and 5 V).

iThe system supply and field supply should be separated to ensure the bus

operation and electrical isolation in case of a short-circuit of an actor.

10. System Requirements gapCONTROL Setup Software

The following minimum system requirements are necessary:

- Windows 7 (32 bit and 64 bit), Windows 8 oder 8.1 (32 bit und 64 bit), Windows 10

(32 bit und 64 bit)

- 1-GHz-Prozessor (32 bit und 64 bit) or faster / 1 GB RAM

- Screen resolution: 1024 x 768

11. Quick Start: Commissioning, Software

Install the software.

Please insert the gapCONTROL Setup

Software CD in the CD-ROM device.

Follow the dialog through the installa-

tion process.

A. Reading of installation help

B. Installation of software

C. Further informations in the online

documentation

Mount the sensor according to the installation instructions.

Connect the sensor to the PC via the Ethernet cable.

Connect the sensor to display or monitoring units.

Connect the sensor to the power supply.

The connectors for the operating voltage, switching signals and Ethernet are fitted

with push-pull locking.

Pull apart at the grip to release the connection.

Connect the shield of the power supply cable to the PE protective earth conduc-

tor of the main power supply. Close unused connection plugs with the provided

protective caps. Switch on the power supply (24 VDC).

iOnly connect the sensor to the peripheral equipment, if it is disconnected from

the power supply, i.e. only when the operating voltage is switched off. The sen-

sor needs a warm-up time of typically 20 minutes for high precision measure-

ments.

Please wait until the gapCONTROL device is recognized by the PC.

This may take a few seconds.

Now you can operate the gapCONTROL measurement system with the gapCONTROL

Setup Software.

iNo driver is required for sensors with an Ethernet interface.

www.micro-epsilon.com

MICRO-EPSILON Messtechnik GmbH & Co. KG

Königbacher Str. 15

94496 Ortenburg / Germany, Tel. +49 (0) 85 42/1 68-0

*X9771247.002-A06* X9771247.002-A061038HDR

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