Pilz PNOZ m EF 2MM Bedienungsanleitung

PNOZ m EF 2MM

Operating Manual-1003107-EN-10

}Configurable, safe small controllers PNOZmulti 2

Preface

This document is the original document.

All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made

for the user's internal purposes. Suggestions and comments for improving this documenta-

tion will be gratefully received.

Source code from third-party manufacturers or open source software has been used for

some components. The relevant licence information is available on the Internet on the Pilz

homepage.

Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,

SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks

of Pilz GmbH & Co. KG in some countries.

SD means Secure Digital

Contents

Operating Manual PNOZ m EF 2MM

1003107-EN-10 3

Section 1 Introduction 6

1.1 Validity of documentation 6

1.2 Using the documentation 6

1.3 Definition of symbols 6

Section 2 Overview 8

2.1 Scope of supply 8

2.2 Unit features 8

2.3 Front view 9

Section 3 Safety 10

3.1 Intended use 10

3.2 System requirements 11

3.3 Safety regulations 11

3.3.1 Safety assessment 11

3.3.2 Use of qualified personnel 11

3.3.3 Warranty and liability 12

3.3.4 Disposal 12

3.3.5 For your safety 12

Section 4 Function description 13

4.1 Operation 13

4.2 Block diagram 13

4.3 Monitoring functions 13

4.3.1 Safe speed monitoring 13

4.3.2 Safe speed range monitoring 15

4.3.3 Safe direction monitoring 16

4.3.4 Safe operating stop monitoring 17

4.3.5 Safe stop 1 monitoring 18

4.3.6 Safe stop 2 monitoring 19

4.3.7 Safely limited acceleration monitoring (SLA-M) 21

4.3.8 Safely limited acceleration range monitoring (SAR-M) 22

4.3.9 Central motion monitoring functions 23

4.4 System reaction time 23

4.5 Proximity switch 24

4.6 Encoder 25

4.6.1 Output signals 26

4.6.2 Adapters for encoders 28

Section 5 Installation 29

5.1 General installation guidelines 29

5.2 Dimensions in mm 29

5.3 Connect the base unit and expansion modules 30

Section 6 Commissioning 31

6.1 Wiring 31

6.2 Pin assignment of Mini-IO socket 31

Contents

Operating Manual PNOZ m EF 2MM

1003107-EN-10 4

6.3 Connection of proximity switches 32

6.4 Connection of an encoder 33

6.4.1 Connect encoder 34

6.4.2 Connect encoder with Z index 34

6.4.3 Connect encoder via an adapter 35

6.5 Connection of proximity switch and encoder 35

6.6 EMC-compliant wiring 37

6.7 Download modified project to the PNOZmulti system 40

Section 7 Operation 42

7.1 LED indicators 42

7.2 Behaviour with implausible sensor signals 42

Section 8 Technical details 44

8.1 Safety characteristic data 46

Section 9 Supplementary data 48

9.1 Categories 48

9.1.1 Safety level 48

9.1.2 Safety functions 49

9.1.3 Safety-related characteristic data for operation with non-safety-related en-

coder without additional requirements

9.1.3.1 Permitted sensor types and output signals 50

9.1.3.2 Safety-related architecture 50

9.1.3.3 Achievable safety level 50

9.1.4 Safety-related characteristic data for operation with non-safety-related en-

coder with mechanical fault exclusion

9.1.4.1 Permitted sensor types and output signals 51

9.1.4.2 Safety-related architecture 51

9.1.4.3 Achievable safety level 52

9.1.5 Safety-related characteristic data for operation with non-safety-related en-

coder with diagnostics via the drive controller

9.1.5.1 Permitted sensor types and output signals 52

9.1.5.2 Requirements of the drive controller 52

9.1.5.3 Safety-related architecture 53

9.1.5.4 Achievable safety level 53

9.1.6 Safety-related characteristic data for operation with a safe encoder 54

9.1.6.1 Permitted sensor types and output signals 54

9.1.6.2 Safety-related architecture 54

9.1.6.3 Achievable safety level 55

9.1.7 Safety-related characteristic data for operation with a safe encoder with Z

index

9.1.7.1 Permitted sensor types and output signals 55

9.1.7.2 Safety-related architecture 55

9.1.7.3 Achievable safety level 56

9.1.8 Safety-related characteristic data for operation with non-safety-related en-

coder and proximity switch

9.1.8.1 Permitted sensor types and output signals 56

Contents

Operating Manual PNOZ m EF 2MM

1003107-EN-10 5

9.1.8.2 Safety-related architecture 57

9.1.8.3 Achievable safety level 57

9.1.9 Safety-related characteristic data for operation with 2 proximity switches 58

9.1.9.1 Permitted sensor types and output signals 58

9.1.9.2 Safety-related architecture 58

9.1.9.3 Achievable safety level 59

Section 10 Order reference 60

10.1 Product 60

10.2 Accessories 60

Introduction

Operating Manual PNOZ m EF 2MM

1003107-EN-10 6

1 Introduction

1.1 Validity of documentation

This documentation is valid for the product PNOZ m EF 2MM from Version 2.2.

This operating manual explains the function and operation, describes the installation and

provides guidelines on how to connect the product.

1.2 Using the documentation

This document is intended for instruction. Only install and commission the product if you

have read and understood this document. The document should be retained for future ref-

erence.

1.3 Definition of symbols

Information that is particularly important is identified as follows:

DANGER!

This warning must be heeded! It warns of a hazardous situation that poses

an immediate threat of serious injury and death and indicates preventive

measures that can be taken.

WARNING!

This warning must be heeded! It warns of a hazardous situation that could

lead to serious injury and death and indicates preventive measures that can

be taken.

CAUTION!

This refers to a hazard that can lead to a less serious or minor injury plus

material damage, and also provides information on preventive measures

that can be taken.

NOTICE

This describes a situation in which the product or devices could be dam-

aged and also provides information on preventive measures that can be

taken. It also highlights areas within the text that are of particular import-

ance.

Introduction

Operating Manual PNOZ m EF 2MM

1003107-EN-10 7

INFORMATION

This gives advice on applications and provides information on special fea-

tures.

Overview

Operating Manual PNOZ m EF 2MM

1003107-EN-10 8

2 Overview

2.1 Scope of supply

}Expansion module PNOZ m EF 2MM

}Jumper

2.2 Unit features

Application of the product PNOZ m EF 2MM:

Expansion module for connection to a base unit from the PNOZmulti 2 system.

The product has the following features:

}Can be configured in the PNOZmulti Configurator

}Monitoring of 2 independent axes

}Measured value recorded by proximity switch and encoder

}Monitoring functions

– Safe speed monitoring (SSM)

– Safe speed range monitoring (SSR-M)

– Safe direction of movement monitoring (SDI-M)

– Safe operating stop monitoring (SOS-M)

– Safe stop 1 monitoring (SS1-M)

– Safe stop 2 monitoring (SS2-M)

– Safely limited acceleration monitoring (SLA-M)

– Safely limited acceleration range monitoring (SAR-M)

– Analogue voltage (track S)

}LED display for:

– Supply voltage

– Diagnostics

– Axis status

– Fault

}Please refer to the document "PNOZmulti System Expansion" for details of the base

units PNOZmulti 2 that can be connected.

}Plug-in connection terminals:

Either spring-loaded terminal or screw terminal available as an accessory (see Order

references for accessories).

Overview

Operating Manual PNOZ m EF 2MM

1003107-EN-10 9

2.3 Front view

Legend:

}X4: Connection for proximity switch at axis1

}X3: Connection for proximity switch at axis2

}X12: Mini IO socket for connecting encoder or proximity switch at axis 1

}X22: Mini IO socket for connecting encoder or proximity switch at axis 2

}LEDs:

– Power

– Run

– Diag

– Fault

– Axis 1

– Axis 2

Safety

Operating Manual PNOZ m EF 2MM

1003107-EN-10 10

3 Safety

3.1 Intended use

The motion monitoring expansion module monitors safety functions in accordance with

EN61800-5-2 for safe motion monitoring.

The following monitoring functions are performed:

}Safe direction monitoring (SDI-M)

}Safe operating stop monitoring (SOS-M)

}Safe speed range monitoring (SSR-M)

}Safe speed monitoring (SSM)

}Safe stop 1 monitoring (SS1-M)

}Safe stop 2 monitoring (SS2-M)

}Safely limited acceleration monitoring (SLA-M)

}Safely limited acceleration range monitoring (SAR-M)

The expansion module meets the requirements of ENIEC61508 up to SIL3 and

ENISO13849-1 up to PLe.

The expansion module may only be connected to a base unit from the configurable system

PNOZmulti 2 (please refer to the document "PNOZmulti System Expansion" for details of

the base units that can be connected).

The configurable system PNOZmulti 2 is used for the safety-related interruption of safety

circuits and is designed for use in:

}Emergency stop equipment

}Safety circuits in accordance with VDE0113 Part 1 and EN60204-1

}The product PNOZ m EF 2MM meets the requirements of the standards EN 81-20, EN

81-22 and EN 81-50, harmonised under the Lifts Directive 2014/33/EU, and the require-

ments of the standard EN 115-1, harmonised under the Machinery Directive 2006/42/

EC.

}The programmable safety system should be installed in a protected environment that

meets at least the requirements of pollution degree 2.

Example: Protected inside space or control cabinet with protection type IP54 and cor-

responding air conditioning.

The following is deemed improper use in particular

}Any component, technical or electrical modification to the product,

}Use of the product outside the areas described in this manual,

}Use of the product outside the technical details (see Technical details [ 44]).

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