Prince Castle CBT-SB-NA-1PS Bedienungsanleitung

Operation

Manual

Product Identification

CBT-SB-NA-1PS 1Printed in USA 9/15

353-564

Horizontal Core Bun Toaster

CBT-SB-NA-1PS

355 East Kehoe Blvd. • Carol Stream, IL 60188 USA

Telephone: 630-462-8800 • Toll Free: 1-800-PCASTLE

Fax: 630-462-1460 • www.princecastle.com

LCD

Display

LEFT and

RIGHT Scroll

Buons MENU

Buon

TEMPERATURE

Buon

LIMITED WARRANTY

This product is warranted to be free from defects in material and/or

workmanship for a period of two (2) years from date of original

installation, not to exceed 30 months from date of shipment from

our factory. Any part or component which proves to be faulty in

material and/or workmanship within the warranty period will be

replaced or repaired (at the option of Prince Castle, Inc.) without

cost to the customer for parts or labor.

This warranty is subject to the following exceptions/conditions:

• Use of any non-genuine Prince Castle parts voids this warranty

and all work must be performed by an authorized Prince Castle

Service Agent.

• All labor shall be performed during regular work hours. Overtime

premium will not be covered.

• Travel charges are limited to 200 kilometers (100 miles) round

trip, 2 hours travel time, one trip per repair.

• Damage caused by carelessness, neglect, and/or abuse (e.g.,

using wrong current, dropping, tampering with or altering electrical

components, or improper cleaning) is not covered.

• Equipment damaged in shipment, by fire, flood or an act of God

is not covered.

• Damage to non-stick coated surfaces is not covered by this war-

ranty.

TABLE OF CONTENTS

Product Idencaon……………………………………………….…………….Page 1

Warranty Statement…………………………………….….…………………..…Page 1

Table of Contents…..……………………….…………………………….……..…Page 1

Electrical Specicaons.……………….………………….…………………..…Page 2

Safe Service Pracces.……………………………………..…………………..…Page 2

Serial Number Matrix…………………………….……………………………….Page 2

Installaon…...……….……………………….……………………….…………..…Page 5

Operaon…………...………………………….…………………..………………….Page 6

Cleaning—Daily…………………………....………………...…………………..…Page 7

Cleaning—Monthly..…………………....………………...…………………..…Page 10

Release Sheet Replacement..…………………….…….……………………..Page 11

Club Belt Replacement...………...…….………….………………..……..…..Page 12

Display Menu Opons…..……………….……………….………..…..…..…..Page 14

Management Programming…..……….………………………..…..…..…..Page 16

Exploded View and Parts List...……….………………………..…..…..…..Page 19

Troubleshoong Guide……..…..……….………………………..…..…..…..Page 27

Display and

Touchpad

Compression

Adjustment

Landing Zone

Club Secon

Crown Secon

Heel Secon

Horizontal Core Bun Toaster

CBT-SB-NA-1PS

CBT-SB-NA-1PS 2Printed in USA 9/15

353-564

Electrical Specicaons

Disconnect Power

Safe Service Pracces

Serial Number Matrix

The manufacture date is encoded in the unit’s serial number. The

service bench installaon date (used to determine warranty

coverage) is considered to be the end of the following month. For

example:

Serial Number: FJ0000458

Manufacture Date: June 2014

Service Bench Installaon Date: July 31, 2014

CBT-SB-NA-1PS 200-240VAC, 50/60 Hz, 1 Ph.

Important

Prince Castle reserves the right to change specifications

and product design without notice. Such revisions do not

entitle the buyer to corresponding changes, improvements,

additions, or replacements for previously purchased equip-

ment.

WARNING

Indicates information important to the proper operation of

the unit. Failure to observe may result in damage to the

equipment and/or severe bodily injury or death.

CAUTION

Indicates information important to the operation of the unit.

Failure to observe may result in damage to the equipment.

GENERAL

This appliance is designed for toasting bread products in a commercial

McDonalds kitchen. The dimensions of the bread products as defined

by McDonalds.

CAUTION

Do not hose down or use a water jet on the unit. Keep the unit

away from running water. Disconnect power cord before perform-

ing any cleaning or maintenance.

CAUTION

Equipment must be elevated from the floor at all times during

cleaning and operation.

WARNING

Failure to turn off the unit before

servicing could result in severe

bodily injury or death. Switch the

On/Off switch to the Off position

Horizontal Core Bun Toaster

CBT-SB-NA-1PS

CBT-SB-NA-1PS 3Printed in USA 9/15

353-564

Installaon

Unpack and Inspect. Remove the unit from the car-

ton and inspect for signs of damage. If there is damage

to the unit:

 Notify the carrier within 24 hours of delivery

 Save carton and packaging materials for inspection

purposes.

 Contact your local dealer.

Verify parts. Verify that all parts have been received.

When replacing parts use Prince Castle parts only.

 Platen Recovery Tool and Pad (Prince Castle Kit

Part Number 527-778S)

 Release Sheets (2X)

 Landing Zone

 In-Feed Rack

 Horizontal Core Bun Toaster

Place toaster on flat surface. Remove blue and/or

white protective covering.

CAUTION

Two man lift, unit weight is more than 150 lbs.

4Follow daily PM procedures. (for first time use)

Connect heated landing zone. Slide the heated land-

ing zone into the connector verifying the pins are in

the correct orientation. The connector can only be in-

serted one way. Once the connector is fully inserted,

secure by turning clockwise.

Install heated landing zone . Slide the landing zone

onto 1 hook on each side. Ensure the landing zone is

secure before operating the unit.

Install In-Feed Rack. Insert the infeed rack onto the

two notches on the front side of the unit

 Release Sheet Clips

 Release Sheet Mounting Bars (2X)

Horizontal Core Bun Toaster

CBT-SB-NA-1PS

CBT-SB-NA-1PS 4Printed in USA 9/15

353-564

Installaon

6Feed release sheets through the toaster, in-feed to out-

feed and connect the release sheet mounting bars.

7Clip the heel-side release sheet first being sure to shift

the sheet toward the upper step corner on the platen as

shown.

9Visually inspect that the sheets are taught and ripple free

over the heater platen afterwards by peering down the

heating chamber. Disconnect clips and reset if not.

Connect retaining clips by holding the release sheet tight

over the mounting rods, ensuring that they are straight.

Press clips over rods until there is solid engagement.

Plug unit in. Plug unit into a

grounded receptacle with a

matching plug configuration.

WARNING

All electrical connections must be in accordance with local electri-

cal codes and any other applicable codes.

If the supply cord is damaged, it must be replaced by the manufac-

turer, its service agent, or similarly qualified persons in order to

avoid hazards.

To prevent an electric shock hazard, this device must

be bonded to equipment in close proximity with an

equipotential bonding conductor. This device is

equipped with grounding lug for this purpose and is

marked with the following symbol.

Horizontal Core Bun Toaster

CBT-SB-NA-1PS

CBT-SB-NA-1PS 5Printed in USA 9/15

353-564

Operaon

Turn unit ON. Turn the

On/Off switch located on

back of toaster to ON. The

Prince Castle screen will

appear in the display for

three seconds.

(Ensure the conveyor is

fully closed)

Wait through Warm-Up. During Warm-Up, the LCD display

will read “WARMING UP”. Warm-Up me, is about 20

minutes.

BURN/ELECTRICAL SHOCK HAZARD! Platen sections

are HOT and can cause severe burns or severe shock.

Keep hands and objects out of the toaster unit! Failure

to exercise caution may result in serious injury! Turn

the unit off, and let it cool down completely before

touching or working on internal apparatus.

WARNING

Watch for READY

status. When ready

temperature is

reached, the LCD

display will read

“READY”.

4View temperatures, if

desired. Pressing the

TEMPERATURE button

once will display the front

and rear platen actual

temperatures. Pressing a

second time will return the

LCD display to the READY

screen.

Choose the compression adjust-

ments. Dial the platen adjustment

for the product part (Crown and

Heel). The default settings are set to

a compression of 3. To adjust com-

pression, press in on the metal plate,

and move compression adjustment

lever to the desired position.

Because of variances in bun produc-

tion, it may be necessary to adjust

the bun compression for the Crown

and Heel. The Club compression is

not adjustable. Increase bun com-

pression if buns are toasted too light.

Be careful not to over compress the

buns.

5Feeding in Buns. Feed buns cut side up in the appro-

priate lanes of the in-feed rack. Facing the in-feed rack

from left to right, the proper order is:

Lane 1 Lane 2 Lane 3 Lane 4 Lane 5

CROWN CROWN HEEL HEEL CLUB

6Adjusting Toast. For lighter toast, press and hold, ~5

seconds, directional key (left) until indicator move to-

wards lighter rectangle. For darker toast, repeat with the

direction key (right) that points toward the blackened

rectangle.

READY

- - - - -

READY

- - - - - -

Horizontal Core Bun Toaster

CBT-SB-NA-1PS

CBT-SB-NA-1PS 6Printed in USA 9/15

353-564

Operaon

7Remove Stuck Product. Retrieve stuck product

by first shutting off the power to the unit. Depressing

latch on left side of in-feed conveyor assembly and

gently open enough to retrieve the stuck product.

BE CAREFUL NOT TO CONTACT HEATER

PLATEN DURING RETRIEVAL, IT WILL BE VERY

HOT. Gently close the conveyor assembly until

latch is closed when retrieval is complete.

Horizontal Core Bun Toaster

CBT-SB-NA-1PS

CBT-SB-NA-1PS 7Printed in USA 9/15

353-564

Remove crumbs from the crumb collection portal by wiping

with a clean, sanitizer-soaked towel. Then, clean the crumb

collection portal with a clean, sanitizer-soaked towel

sprayed with Heavy Duty Degreaser solution. Rinse with a

separate, clean, sanitizer-soaked towel.

Remove Teflon release sheet retaining clips located over

landing zone by lifting straight up. Be careful not to lose

the retaining clips. Clean with a with a clean, sanitizer-

soaked towel sprayed with Heavy Duty Degreaser solu-

tion. Rinse with a separate clean, sanitizer-soaked towel.

3Wipe down in-feed rack with a clean, sanitizer-soaked

towel sprayed with Heavy Duty Degreaser solution. Rinse

with a separate clean, sanitizer-soaked towel.

2Wipe out crumbs from conveyor crumb collection shelf

below the conveyor tray with sanitizer-soaked towel.

Gently, un-latch and pull forward the conveyor assembly

and further wipe away. Then wipe the conveyor crumb

collection shelf with a clean, sanitizer-soaked towel

sprayed with Heavy Duty Degreaser solution. Rinse with

a separate clean sanitizer-soaked towel.

Remove Teflon release sheets by first removing the in-feed

rack and the by lifting up gently on the front retaining brack-

ets located over the in-feed. Be careful not to lose the re-

taining brackets. Lay release sheets on a clean surface be-

fore cleaning.

Cleaning—Daily

4Wipe out landing zone tray with a clean, sanitizer-soaked

towel sprayed with Heavy Duty Degreaser solution. Rinse

with a separate, clean sanitizer-soaked towel.

Horizontal Core Bun Toaster

CBT-SB-NA-1PS

CBT-SB-NA-1PS 8Printed in USA 9/15

353-564

9Re-clip heel-side release sheet first being sure to shift the

sheet toward the upper step corner on the platen as

shown.

7Being careful not to crease the sheet, wipe release

sheets with a clean, sanitizer-soaked towel sprayed with

APSC solution. Rinse with a separate clean, sanitizer-

soaked towel. Wash, rinse, and sanitize the retaining

clips at the 3-compartment sink. Allow to air dry.

8Re-feed the clean release sheets back through the toaster,

in-feed to out-feed and reconnect the brackets.

Cleaning—Daily

11 Visually inspect that the sheets are taught and ripple free

over the heater platen afterwards by peering down the

heating chamber. Disconnect clips and reset if not.

Reconnect retaining clips by holding the release sheet

tight over the mounting rods, ensuring that they are

straight. Press clips over rods until there is solid

engagement.

Horizontal Core Bun Toaster

CBT-SB-NA-1PS

CBT-SB-NA-1PS 9Printed in USA 9/15

353-564

12 Remove in-feed rack and the depress latch on left hand side of in-feed and gently pull out conveyor until it stops. Clean conveyor

belt with Kay Heavy duty Degreaser and Prince Castle scouring pad provided as follows:

1. Spray conveyor belt with heavy duty degreaser solution

2. Wipe belt from side to side, parallel with belt grain, removing brown residue

3. Rinse the same area with a clean, sanitizer-soaked towel to clear particulate.

4. Manually advance the conveyor belt to clean the next section.

Repeat steps 1-4 until entire conveyor belt has been cleaned.

13 Wipe down entire unit with a clean, sanitizer-soaked

towel sprayed with Heavy Duty Degreaser solution.

Rinse with a clean, sanitizer-soaked towel.

Cleaning—Daily

Horizontal Core Bun Toaster

CBT-SB-NA-1PS

CBT-SB-NA-1PS 10 Printed in USA 9/15

353-564

Put on Heat Resistant Gloves. Open the conveyor drawer.

Ensure toaster is hot before applying Heat Activated Grill &

Toaster Cleaner (HAGTC). Apply a small amount HAGTC

to a clean, sanitizer-soaked grill cloth and then spread

evenly across exposed section of belt to completely coat

the belts. Repeat applying product until all areas of the belt

are coated. Close conveyor and let run for 5 seconds to

advance the belt to new location before applying additional

cleaner.

5Rinse entire belt with a separate, clean sanitizer-soaked

grill cloth thoroughly.

3Close the conveyor assembly, and allow conveyor to run

for 6 minutes. (Stains will begin to darken)

2Spread solution onto belt, going across/with the grain of

the belt.

Close the conveyor drawer by sliding in, until locked in

place.

Cleaning—Monthly / As Needed

4Wipe stains with a clean, sanitizer-soaked grill cloth,

wiping straight across the belts until soils are removed.

Open/close conveyor until entire belt has been cleaned.

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