Prince Castle TX Series Bedienungsanleitung

OPERATING

INSTRUCTIONS

High-Speed Contact Griller

TX Series

355 East Kehoe Blvd. l Carol Stream, IL 60188

Tel: (630) 62-8800 l Fax: (630) 62-1 60

Toll Free: 1-800-PCASTLE

Printed in 2000

Prince Castle Inc. 537-504

TABLE OF CONTENTS PAGE

Installation / Set-Up ..................................................... 2

Overlay Glossary .......................................................... 2

Operation & Programming ........................................ 2-3

Maintenance ................................................................. 4

Cleaning ........................................................................ 4

iagnostic Troubleshooting ......................................... 5

Troubleshooting ............................................................ 5

Exploded View & Parts List ..................................... 6-7

Wiring iagram ............................................................. 8

PRODUCT SPECIFICATION

Electrical

208 Volt 60 Hz. Single Phase

19.2 Amps 4000 Watts Max.

240 Volt 60 Hz. Single Phase

22.2 Amps 5325 Watts Max.

LIMITED WARRANTY

This product is warranted to be free from defects in

material and/or workmanship for a period of two (2)

years from date of original installation, not to ex-

ceed 30 months from date of shipment from our

factory. On location service will be covered for

a period of (1) one year fro date of original

installation. Custo er ust provide proof of

purchase. (Travel charges are li ited to 2 hours

travel ti e, 100 iles round trip. One trip per

repair) After one year the customer is responsible

for all trip charges, mileage, etc.

Any component which proves to be faulty in material

and/or workmanship will be replaced or repaired (at

the option of Prince Castle, Inc.) without cost to the

customer for parts or labor.

This warranty is subject to the following exceptions/

conditions:

lAny use of non genuine Prince Castle spare

parts voids this warranty. All service should be

performed by an Authorized Prince Castle Sevice

Agency, failure to do so will void this warranty.

lamage caused by carelessness, neglect, and/

or abuse (e.g., dropping, tampering or altering

parts), equipment damaged in shipment, by fire,

flood or an act of God is not covered under this

warranty.

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INSTALLATION

1. After you have removed the toaster from the

carton, inspect the unit for signs of damage. If there

is damage to the unit:

lNotify carrier within 24 hours after delivery.

lSave carton and packing materials for inspection

purposes.

lContact the Prince Castle Customer Sales

epartment at 1-630-462-8800 to arrange for

a replacement to be sent.

l Remove protective coating.

2. Verify that all parts have been received.

3. Locate toaster on a flat surface

4. Plug unit into the proper voltage receptacle.

OVERLAY GLOSSARY

ON/OFF Button: Turns Unit on and off.

SCAN UP/ACTUAL TEMP Button: When

pressed in run mode, display will show actual

platen temperature. In programming mode,

when pressed, will increase set point tempera-

ture.

SCAN DOWN Button: In programming mode,

when pressed will decrease the set point

temperature.

SET BUTTON: In run mode when pressed will

display the Set Point Temperature. In program

mode, when pressed, will store a new Set Point

Temperature.

OPERATION

1. Press On/Off Button, conveyor will begin to turn

and the display will read LO.

2. Once the toaster reaches its Set Point temperature

the display will read R Y and the ACT LE will

be lit.

NOTE: When the toaster is turned OFF, if the platen is

above 450°F, the display will alternately indi-

cate COOL and OFF and the conveyor belt

motor will continue to run for up to 45 minutes

to protect the belt. When cooled sufficiently,

the display will go blank and the conveyor belt

motor will turn off.

PROG ACT

SET

L O

PROG

ACT

SET

R D Y

PROG ACT

SET

COOL PROG ACT

SET

O F F

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2. Use the UP or  OWN buttons to adjust to the

desired setting. Press and release the SET button

to save the new setting and return to the operation

mode.

FAHRENHEIT AND CELSIUS SETTINGS

1. To switch the unit from Fahrenheit to Celsius,

press and hold the  OWN ARROW once you

release it the unit will switch to Celsius. To switch

from Celsius to Fahrenheit press and holdand

release the UP ARROW when you turn the unit

on.

BUN CRUSH SETTINGS

1. The toaster is designed to adjust for different cuts

of buns. The bun crush adjustment knobs are

located on both sides of the toaster. Right side

adjustment is for HEELS, and left side adjustment

is for CROWNS.

1=Thinnest Cut Crowns A=Thinnest Cut Heels

6=Thickest Cut Crowns F=Thickest Cut Heels

VIEW ACTUAL TEMPERATURE

1. When the toaster is at the proper operating tem-

perature, the display will always show R Y. To

view the actual temperature, press and release

either the UP ARROW or OWN ARROW. The

display will show the actual platen temperature for

5 seconds, then switch back to R Y.

VIEW SET POINT TEMPERATURE

1. To view the Set Point Temperature, press and

release the SET Button. The LE next to the

ACT goes off and the LE next to SET comes

on, and the set point temperature will be displayed

for 5 seconds, then the display will change back to

R Y.

PROGRAMMING SET POINT TEMPERATURE

1. To change the set point temperature, press and

hold the SET button for 6 seconds. The LE s

next to SET and PROG will flash and the current

set point temperature will be displayed.

PROG

ACT

SET

RDY PROG

ACT

SET

500 PROG

ACT

SET

RDY

PROG ACT

SET

RDY PROG ACT

SET

500 PROG ACT

SET

RDY

5 0 5

PROG

ACT

SET

PROG

ACT

SET

5 0 0 PROG ACT

SET

RDY

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CLEANING

DAILY

1 Teflon sheets should be rotated and cleaned on a

daily basis. NOTE: o not use sharp objects to

clean Teflon sheets.

2. Wipe conveyor belt with a damp cloth on a daily

basis. Remove front cover/bun chute assembly to

access the conveyor belt. NOTE: o not use sharp

objects to clean the conveyor belt.

MONTHLY

1. Conveyor belt should be removed and cleaned

thoroughly on a monthly basis.

2. Remove front cover/Bun Chute Assembly by pulling

up and off of the toaster and set aside.

3. Loosen thumbscrews and remove left side panel.

4. Press down on conveyor belt upper roller and lock

into position.

5. Release upper and lower locking latches from the

conveyor rollers.

6. Remove conveyor belt from the unit. It is easier to

remove the belt by turning it as you pull it from the

side.

6. Place belt on a flat surface, being careful not to

crease the loops.

7. Clean with hot soapy water and sponge, then let air

dry.

8. Reverse steps 2-5 to replace conveyor belt.

CONVEYOR BELT TRACKING ADJUSTMENT

The Conveyor belt tracking adjustment allows for

adjusting the conveyor belt if it slides too far to either

side of the conveyor. Adjustment screw is located on

the left side of the unit by the upper locking latch.

1. If the conveyor belt slides too far to the right, loosen

the nut, then turn the adjustment screw clockwise

to tighen, this will move the belt back to the center.

Tighten the nut to lock the adjustment screw into

place.

2. If the conveyor belt slides too far to the left, loosen

the nut, then turn the adjustment screw counter

clockwise to loosen, this will move the belt back to

the center. Tighten the nut to lock the adjustment

screw into place.

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DIAGNOSTIC TROUBLESHOOTING

1. When the platen temperature drops 24° or more

below the set point temperature the display will

switch from R Y to LO and remain at LO until

the platen temperature reaches it original set point

temperature.

2. If the display remains at LO for 30 minutes you

should do the following:

lCheck For an Open Relay.

lCheck For an Open Platen (11.8 Ohms)

lCheck For an Open Probe (1000 Ohms)

If any of these parts have failed, they should be

replaced by an Authorized Prince Castle Service

Agent.

3. When the platen temperature reaches 36°or more

above the set point temperature, the display will

switch from R Y to HI and remain that way

until the temperature of the platen drops within

the original set point temperature.

TROUBLE SHOOTING

PROBLEM CAUSE SOLUTION

Unit will not heat up. No power to unit. Ensure power cord is connected to

proper Receptacle and the power inlet.

Inoperable power cord. Replace power cord.

Loose connection on power switch. Tighten power switch connections.

Inoperable power switch. Replace power switch.

Unit heats up, but the Loose motor connection. Tighten motor connection.

conveyor does not run. Inoperable motor. Replace motor.

Stripped drive gear. Replace drive gear.

uns under or over done. Check bun crush setting Adjust for proper compression

Verify set point temperature. Adjust set point for proper temperature.

Dirty Teflon Sheet. Clean or Replace Teflon Sheet.

PROG

ACT

SET

L O

PROG

ACT

SET

H I

PREVENTIVE MAINTENANCE

(MOTOR)

4. If the display remains at HI for 30 minutes you

should do the following:

lCheck For an Open Relay.

lCheck For an Open Platen (11.8 Ohms)

lCheck For an Open Probe (1000 Ohms)

If any of these parts have failed, they should be

replaced by an Authorized Prince Castle Service

Agent.

To extend the life of the motor have a factory

authorized technician add 2-3 drops of 3 in 1 oil

on a monthly basis. OIL HOLE

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EXPLODED IEW AND PARTS LIST

13 14 1516 17

1 20

27 28

PARTS LIST

Item Part Number Description

1 537-324 Front Cover

2 537-394 Bun Chute

3 537-33 S Conveyor Assy.

4 537-338 Base Pad

5 537-32 Bottom Plate

6 537-373 Ramp Baffle

7 87- 28S Motor

8 537-383 Retainer Bar Lower

9 537-398 Retainer Bar Upper

1 537-377S Teflon Sheet (Pkg. of 2)

11 537-333 LH Cover

12 537-395 Bun Crush Overlay

13 537-355 Bun Crush Adjustment Knob

14 537-298 Cam Bracket

15 537-379 Guide Bracket

16 537-329 LH Cam Shaft

17 537-3 LH Slide Plate

18 537-386 Adjustment Knob

19 537-385 Adjustment Nut

2 537-382 Conveyor Bracket

21 537-381 Conveyor Bracket

22 537-319 Ramp

Item Part Number Description

23 537-336 LH Upright

24 537-335 RH Upright

25 537-295S Platen

26 537-337 Insulation

27 537-296 Heater Housing

28 537-366 Heater Housing Plate

29 537-321 Rear Panel

3 537-332 RH Cover

31 537-396 Bun Thickness Overlay

32 537-355 Knob

33 537-343S PC Board & Overlay Assy.

34 537-328 RH Cam Shaft

35 537-299 RH Slide Plate

36 65- 48S Heater Relay

37 537-341S Heater

38 537-34 S Sprocket (14 Tooth)

39 421- 72S Idler Sprocket

4 537-348S Sprocket (32 Tooth)

41 537-347 Idler Bracket

42 66- 34 Strain Relief

* 72-19 S Line Cord

* 537-312 Rubber Belt

* 65- 56S Power Relay

* 537-388S Transformer Assy.

* Not Shown

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CON EYOR ASSEMBLY EXPLODED IEW

Item Part Number Description

1 537-351 Frame

2 537-354 Air Shield

3 537-349 Cross Brace

4 537-314 Lower Roller

5 537-37 S Lower Bearing (Package of 2)

6 537-318S Lower Shaft (Short)

7 537-316S Lower Shaft (Long)

8 197-279 Pin

9 537-334 Slide Bracket

1 537-313 Upper Roller

11 537-315 Upper Shaft

12 537-317S Upper Bearing (Package of 2)

13 79- 55S Washer (Package of 2)

14 81- 17S Spring (Package of 2)

15 86-272S Cotter Pin (Package of 2)

16 69- 11S Rivet (Package of 4)

17 76-64 Screw

PARTS LIST

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WIRING DIAGRAM

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