ProMinent ProMinent von Taine 0807 PP Bedienungsanleitung

Part-No. 987045 ProMinent Dosiertechnik GmbH • 69123 Heidelberg • Germany BA vT 003 08/03 GB

Operating instructions

Magnetically coupled centrifugal pump

ProMinent

von Taine

0807 PP and PVDF

von Taine®0807 PP

von Taine

0807 PVDF

Type: o0807 PP o0807 PVDF

Serial-No.

Please enter type + serial number of the pump here !

Please read the manual instructions completely before bringing the machine into service!

Do not throw it away!

Damage caused by an operator´s error will cancel the right to all warranty claims!

Imprint

Page 2

Imprint:

Operating instructions Magnetically coupled centrifugal pump

ProMinent®von Taine®0807 PP and PVDF

ProMinent Dosiertechnik GmbH

Im Schuhmachergewann 5-11

69123 Heidelberg

Germany

info@prominent.de

www.prominent.de

Specifications subject to change without notice !

Printed in Germany

Table of contents

Page 3

TABLE OF CONTENTS

1 General information ........................................................................................... 5

1.1 Authorized use of the pump...................................................................................... 5

1.2 Sound intensity level................................................................................................. 5

2 Safety................................................................................................................... 5

2.1 Identification of safety instructions in the operating manual...................................... 5

2.2 Qualification and training of operating personnel...................................................... 6

2.3 Hazards in the event of non-compliance with safety instructions .............................. 6

2.4 Compliance with regulations pertaining of safety work ............................................. 6

2.5 Safety instructions relevant for operation.................................................................. 6

2.6 Safety instructions relevant for maintenance, inspection and assembly work ........... 6

2.7 Unauthorized alterations and production of spare parts............................................ 7

2.8 Unauthorized modes of operation............................................................................. 7

3 Transportation and storage ............................................................................... 7

3.1 Transportation .......................................................................................................... 7

3.2 Storage..................................................................................................................... 7

3.3 Ambient conditions required for transportation and storage...................................... 7

4 Functional characteristics ................................................................................. 7

4.1 General description .................................................................................................. 7

4.2 Design ...................................................................................................................... 7

4.3 Materials................................................................................................................... 8

5 Mounting and installation .................................................................................. 8

5.1 Examples of mounting .............................................................................................. 8

5.2 Hoses and tubes ...................................................................................................... 8

5.2.1 The suction line.................................................................................................................. 8

5.2.2 The delivery line ................................................................................................................. 8

5.3 Electrical connection................................................................................................. 8

6 Starting and shutdown procedures .................................................................. 9

6.1 Preparations for starting ........................................................................................... 9

6.2 Starting procedure...................................................................................................10

6.3 Operation ................................................................................................................10

6.4 Shutdown procedure ...............................................................................................10

6.5 Safe disposal of waste parts....................................................................................10

7 Maintenance...................................................................................................... 10

7.1 General information.................................................................................................10

7.2 Preventive maintenance ..........................................................................................10

Table of contents

Page 4

7.3 Disassembly of the pump ........................................................................................12

7.4 Re-assembly of the pump........................................................................................13

8 Troubleshooting ............................................................................................... 15

9 Technical data................................................................................................... 16

10 Spare parts ....................................................................................................... 17

10.1 Exploded view .........................................................................................................17

10.2 Bill of materials von Taine®0807 PP .......................................................................18

10.3 Bill of materials von Taine®0807 PVDF..................................................................18

11 Appendix........................................................................................................... 19

11.1 Dimensional drawing of von Taine®0807 PP and PVDF ........................................19

11.2 Characteristic curves ...............................................................................................20

11.3 Motor data sheet .....................................................................................................21

11.4 EC Declaration of Conformity ..................................................................................22

Operating instructions ProMinent ® von Taine ® 0807 PP/PVDF

Page 5

1 General information

The pump may only be used in the range

of applications authorized by the

manufacturer. In case of modified

operating conditions, please consult your

supplier and / or the manufacturer.

1.1 Authorized use of the pump

•Delivery of low-viscosity liquids

resembling water.

•Delivery of acids, alcaline solutions etc.

•Delivery of gaseous fluids.

•No other than the authorized use nor

any conversion of the pump are

permitted.

WARNING

Make sure that the materials used for

the pump are resistant to the fluids

being delivered!

(see the ProMinent list of resistances)

•If you deliver crystallising fluids, make

sure that the fluid does not crystallise

within the pump. Should this happen,

carefully clean all parts being in contact

with the fluid once the pump has been

shut off.

NOTE

Disassembly of the pump will cancel

the right to all warranty claims!

1.2 Sound intensity level

The sound intensity level of this pump is <

70 dB (A) according to DIN EN 12639

(noise measurement of liquid pumps and

pump units).

2 Safety

This operating manual gives basic

instructions which are to be observed

during installation, operation and

maintenance of the pump. It is therefore

imperative that the manual be read by the

responsible personnel / operator prior to

assembly and commissioning. It is always

to be kept available at the installation site.

It is not only the general safety instructions

contained under this main heading safety

that are to be observed but also the

specific information provided under the

other main headings.

2.1 Identification of safety

instructions in the operating

manual

Safety instructions given in this manual

non-compliance with which would affect

safety are identified by the following

symbol

(see DIN 4844-W9)

or where electrical safety is involved with

(see DIN 4844-W8)

Instructions non-compliance with which

would give rise to malfunctioning of the

machinery are identified by the word

WARNING

It is imperative that signs affixed to the

machine, e.g.

Farrow indicating the direction of rotation

Fsymbols indicating fluid connection

FWarnings to protect the pump from dry-

running.

Operating instructions ProMinent ® von Taine ® 0807 PP/PVDF

Page 6

be observed and kept legible.

2.2 Qualification and training of

operating personnel

The personnel responsible for operation,

maintenance, inspection and assembly

must be adequately qualified. Scope of

responsibility and supervision of the

personnel must be exactly defined by the

plant operator. If the staff does not have

the necessary knowledge, they must be

trained and instructed, which may be

performed by the machine manufacturer

or supplier on behalf of the plant operator.

Moreover, the plant operator of the

operating manual are fully understood by

the personnel.

2.3 Hazards in the event of non-

compliance with safety

instructions

Non-compliance with the safety

instructions may produce a risk to the

personnel as well as to the environment

and the machine and results in a loss of

any right to claim damages.

For example, non-compliance may involve

the following hazards:

FFailure of important functions of the

machine / plant.

FFailure of specified procedures of

maintenance and repair.

FExposure of people to electrical,

mechanical and chemical hazards.

FEndangering the environment owing to

hazardous substances being released.

2.4 Compliance with regulations

pertaining of safety work

When operating the pump, the safety

instructions contained in this manual, the

relevant national accident prevention

regulations and any other service and

safety instructions issued by the plant

operator are to be observed.

2.5 Safety instructions relevant for

operation

FIf hot or cold machine components

involve hazards, they must be guarded

against accidental contact.

FGuards for moving parts (e.g. coupling)

must not be removed from the machine

while in operation.

FAny leakage of hazardous (e.g.

explosive, toxic, hot) fluids must be

drained away so as to prevent any risk

occurring to persons or the

environment. Statutory regulations are

to be complied with.

FHazards resulting from electricity are to

be precluded (see, for examgple, the

VDE Specifications and the bye-laws of

the local power supply utilities).

2.6 Safety instructions relevant for

maintenance, inspection and

assembly work

It shall be the plant operator´s

responsibility to ensure that all

maintenance, inspection and assembly

work is performed by authorized and

qualified personnel who have adequately

familiarized themselves with the subject

matter by studying this manual in detail.

Any work on the machine shall only be

performed when it is at a standstill, it being

imperative that the procedure for shutting

down the machine described in this

manual be followed.

Pumps and pump units which convey

hazardous media must be

decontaminated. On completion of work all

safety and protective facilities must be re-

installed and made operative again.

Prior to restarting the machine, the

instructions listed under ´Initial

commissioning´ are to be observed.

Operating instructions ProMinent ® von Taine ® 0807 PP/PVDF

Page 7

The pump is magnetically coupled.

Attention: Coming in contact with

permanent magnetic parts during

repair or maintenance work

dangerously exposes to magnetic

forces which, for example, may

influence pacemakers.

IKeep your distance!

2.7 Unauthorized alterations and

production of spare parts

Any modifications may be made to the

machine only after concultation with the

manufacturer. Using spare parts and

accessories authorized by the

manufacturer is in the interest of safety.

Use of other parts may exempt the

manufacturer from any liability.

2.8 Unauthorized modes of

operation

The reliability of the machine delivered will

be only guaranteed if it is used in the

manner intended, in accordance with

clause 1 of this manual. The limit values

specified in the data sheet mut under no

circumstances be exceeded.

3 Transportation and storage

3.1 Transportation

The pump is delivered by the

manufacturer in a ready-to-work state. In

the event of damages occurring during

and due to transportation, the forwarding

agent must make a factual statement. The

pump should always be transported

appropriately and according to the state of

the art.

3.2 Storage

An eventual storage place must be

absolutely dry. Make sure that the interior

of the pump is protected from pollutants.

3.3 Ambient conditions required

for transportation and storage

Temperature range: -10°C to 50°C.

Humidity of the air: max. 95 % relative

humidity, non-condensing.

4 Functional characteristics

4.1 General description

This magnetically coupled centrifugal

pump type von Taine® is a sucking single-

stage centrifugal pump made of plastics

and designed in modular system for

horizontal mounting. The pump and

electric motor are connected by a

magnetic clutch which transmits the drive

power to the impeller.

4.2 Design

The pump housing, impeller, impeller

magnet, and magnet deviding housing are

made of plastics. In the standard version,

the center shaft is constructed from oxide

ceramic whereas the bearings are made

of oxide ceramic. The magnet deviding

housing hermetically seals the fluid

against all atmospheric influences. Due to

the magnetic power transmission, the

center shaft needs not to be sealed. In

contrast to mechanically or gland sealed

pumps, this system prevents any leakage

of fluid at the shaft.

The pump housing parts are sealed by

static o-rings. The impeller of the pump is

a radial-flow wheel.

Depending on the fluid to be delivered,

each component of the pump is available

in various materials.

Operating instructions ProMinent ® von Taine ® 0807 PP/PVDF

Page 8

NOTE

The materials used are listed on the

name plate or the delivery note!

4.3 Materials

Type 0807 PP 0807 PVDF

Pump housing PP PVDF

Impeller PP PVDF

Impeller magnet PP PVDF

Rear casing PP PVDF

Center shaft oxide ceramic

Bearing oxide ceramic

Static packings FPM (Viton)

5 Mounting and installation

The pump should be installed at a place

allowing easy access at all times. Make

sure to meet the following values:

Ambient

temperature

-10 °C up to +40 °C

Humidity of the air: 95 % relative

humidity, non-

condensing

5.1 Examples of mounting

The pump is set up to be mounted

horizontally, but may also be mounted

vertically, with the motor component

pointing upwards.

This pump is not self-priming and

therefore requires a feed supply.

[Fig. 5-1]

5.2 Hoses and tubes

The cross-sections of the tubes must

correspond to the suction and delivery

ports. All suction and delivery tubes to the

pump housing should be free of tensile

stress. The weight of the tubes must not

rest on the housing!

WARNING

Do not install any quick-acting stop

valves into the tubes! Pressure jerks

may damage the pump housing.

5.2.1 The suction line

FThe suction line must be a tube or hose

which cannot be deformed by the

resulting partial vacuum or by high

temperatures.

FThe suction line must be a tube or hose

which cannot be deformed by the

resulting partial vacuum or by high

temperatures.

FWhen dimensioning the tubes, fittings

etc., make sure that the flow

resistances are kept as low as possible.

FThe flow velocity within the piped

suction line should not exceed the limit

of 1m/s

5.2.2 The delivery line

FThe standard flow velocity within the

suction line is 3m/s.

FTo be able to adjust the flow rate, we

recommend the installation of a control

element inside the delivery line.

5.3 Electrical connection

The motors should be connected

according to the following illustration:

Operating instructions ProMinent ® von Taine ® 0807 PP/PVDF

Page 9

[Fig. 5-2]

All electrical connections to the pump

may only be performed by experts!

FThe direction of rotation indicated by an

arrow on the pump must be respected

and controlled after installation.

[Fig. 5-3]

WARNING

Do not check the direction of rotation

without having filled fluid in the pump!

FThe motor must be equipped with a

motor protection switch.

FThe power supply must have been cut

for at least 5 minutes before you may

start any work at the terminal box of the

pump.

FMake sure that the data given on the

name plate corresponds to the existing

power supply.

FAll electrical connections and

installations of additional protection

devices should be performed by an

expert in accordance with the

instructions of the local power suppliers

and / or the Association of German

Electrotechnical Engineers VDE.

6 Starting and shutdown

procedures

6.1 Preparations for starting

FThe pump housing and the suction line

must be filled with water or the fluid to

be delivered.

WARNING

Avoid any dry-running of the pump!

NOTE

We recommend installing dry-running

protection devices such as flow

indicators, contact manometers,

differential pressure switches or level

controllers!

FTighten all screwed connections and

fittings.

FEntirely open all shut-off devices of the

suction and delivery lines.

Operating instructions ProMinent ® von Taine ® 0807 PP/PVDF

Page 10

6.2 Starting procedure

FSwitch on the motor.

FCheck the direction of rotation of the

motor by switching it on and off in

immediate succession. The direction of

rotation must be in accordance with the

arrow figuring on the pump.

FAdjust the operating point by slowly

closing the shut-off device of the

delivery line. If there is no shut-off

device installed, the operating point will

be adjusted automatically in

accordance with the pump curve.

WARNING

Do not run the pump with a closed

delivery line for a longer period of time.

This may heat up the fluid inside the

pump housing and thus damage

interior components of the pump!

WARNING

Always protect the pump from coarse

impurities and magnetisable metal

particles!

6.3 Operation

If the motor has been switched off by the

motor protection switch, proceed as

follows:

FBefore switching on the motor again,

check whether the impeller rotates

readily.

FMake sure that the suction line and the

pump housing are filled with fluid.

FSwitch on the motor.

If the pump only delivers for a short period

of time and then stops delivering, the

magnetic clutch has been disengaged.

Proceed as described in chapter 8 below.

6.4 Shutdown procedure

FSwitch off the motor.

FClose all shut-off devices.

FIn case some fluid remains within the

pump, secure the shut-off devices to

prevent an accidental opening.

6.5 Safe disposal of waste parts

This product as a whole as well as parts of

it must be disposed of in an

environmentally safe way:

WARNING

Please comply with the respective

regulations that are currently in force at

your place (especially with regard to

electronic scrap) !

As for Germany:

Used parts that have been cleaned will be

accepted by the local public disposal sites.

7 Maintenance

7.1 General information

The pump is designed for continous

operation and is therefore maintenance-

free.

7.2 Preventive maintenance

FClean the ventilator cowl at least once

per month in order to prevent the

motor from overheating!!

FAlthough bearings, center shaft and

thrust rings are also designed for

continuous operation, they should

periodically be inspected for choking. If

dirty, silty or crystallising fluids are

delivered, then the pump should be

inspected.

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