ProMinent Gamma/ X Betriebsanleitung

Solenoid Metering Pump gamma/ X

Modules, Options, Accessories

Supplementary Operating Instructions

The instructions contained herein apply only in conjunction with the "Operating Instructions for Solenoid Metering Pump

gamma /X, GMXa"

Original operating instructions (2006/42/EC)Part no. 983829 BA G 058 02/19 EN

Please carefully read these operating instructions before use. · Do not discard.

The operator shall be liable for any damage caused by installation or operating errors.

The latest version of the operating instructions are available on our homepage.

Table of contents

1Supplementary Operating Instructions for Bluetooth Con‐

trol......................................................................................... 4

1.1 Description of Bluetooth Functionality.......................... 4

1.2 Safety............................................................................ 4

1.3 Prerequisites................................................................. 6

1.4 App Test Operation with Pump Simulation................... 7

1.5 Establishing a Bluetooth Connection............................ 7

1.5.1 Enable Bluetooth functionality on both devices......... 8

1.5.2 Initiating a Search for Bluetooth Devices on the

Smart Device............................................................. 8

1.5.3 Couple the smart device to a pump that has been

found.......................................................................... 8

1.5.4 Connecting the Smart Device to a pump that has

been found................................................................. 9

1.5.5 Disconnecting the Smart Device from the Metering

Pump....................................................................... 10

1.6 Setting and Operating................................................. 10

1.7 Further Information / Functions................................... 11

1.7.1 Bluetooth LED Signal Code..................................... 11

1.7.2 Finding a Metering Pump Amongst Several

Metering Pumps....................................................... 11

1.7.3 Managing the

‘Connect to Device’

List................... 11

1.7.4 Saving and Restoring the Pump Configuration........ 12

1.7.5 Bluetooth Address................................................... 13

1.8 Troubleshooting.......................................................... 13

1.9 Extract EC / EU Declaration of Conformity gamma/ X

with Bluetooth............................................................. 14

2 Supplementary Operating Instructions CANopen............... 15

2.1 About this pump.......................................................... 15

2.2 Control Elements........................................................ 16

2.3 Installation, electrical.................................................. 16

2.4 Emergency mode........................................................ 18

2.5 Troubleshooting.......................................................... 18

2.6 Accessories................................................................ 19

2.7 Appendix..................................................................... 19

2.7.1 Object list metering pump gamma/ X, GMXa.......... 19

2.7.2 EMERGENCY.......................................................... 34

2.7.3 Object explanations................................................. 36

2.7.4 Changing the CANopen node address (node ID).... 38

2.7.5 Transfer rate (baud rate).......................................... 38

2.7.6 Calibration, explanations......................................... 38

2.7.7 Firmware update...................................................... 39

2.7.8 Data storage............................................................ 39

2.7.9 Received directives / standards............................... 39

3 Supplementary Operating Instructions for Modbus RTU.... 40

3.1 About this Modbus pump............................................ 40

3.2 Control elements......................................................... 41

3.3 Electrical installation................................................... 42

3.4 "Modbus RTU" implementation................................... 43

3.4.1 "Modbus RTU" message structure.......................... 44

3.5 Device monitoring....................................................... 46

Table of contents

3.6 Emergency mode........................................................ 46

3.7 Faults.......................................................................... 46

3.8 Accessories................................................................ 47

3.9 Modbus RTU for Prominent pumps register............... 47

3.9.1 "Device identification" register................................. 48

3.9.2 "Modbus" register.................................................... 48

3.9.3 "Production data pump module-specific" register.... 49

3.9.4 "Current operating parameters" register.................. 50

3.9.5 "Setpoint operating parameter" register................... 54

3.9.6 "Advanced configuration" register............................ 56

3.9.7 "Accessories 1" register........................................... 61

3.9.8 "Accessories 2" register........................................... 61

3.9.9 "Accessories 3" register........................................... 62

3.9.10 "Debugging data" register...................................... 63

4Supplementary Operating Instructions PROFIBUS®.......... 65

4.1 Prerequisites............................................................... 65

4.2 Adjusting the pump..................................................... 65

4.2.1 General.................................................................... 65

4.2.2 Activating / deactivating PROFIBUS®...................... 65

4.2.3 Setting the slave address........................................ 66

4.3 Special features in PROFIBUS® mode....................... 67

4.3.1 General.................................................................... 67

4.3.2 Display..................................................................... 67

4.3.3 LEDs on the PROFIBUS® module........................... 68

4.3.4 Use metering monitor.............................................. 68

4.4 Installation................................................................... 69

4.5 Operation.................................................................... 70

4.5.1 General.................................................................... 70

4.5.2 GSD file................................................................... 70

4.5.3 Data objects gamma/ X, GMXa............................... 70

4.5.4 Data objects gamma/ L, GALa................................. 79

5Supplementary Operating Instructions for PROFINET®..... 87

5.1 Prerequisites............................................................... 87

5.2 Adjusting the pump..................................................... 87

5.2.1 General.................................................................... 87

5.2.2 Activating / deactivating PROFINET®...................... 87

5.2.3 Configuring PROFINET®......................................... 88

5.3 Special Features in Active PROFINET® Mode........... 89

5.3.1 General.................................................................... 89

5.3.2 Displays................................................................... 89

5.3.3 LEDs on the PROFINET® module........................... 90

5.3.4 Use metering monitor.............................................. 90

5.4 Installation................................................................... 91

5.5 Operation.................................................................... 91

5.5.1 General.................................................................... 91

5.5.2 GSDML File............................................................. 91

5.5.3 Description of the data objects gamma/ X, GMXa... 91

5.5.4 Diagnostic messages and types of data access...... 97

5.5.5 PLC error and behaviour of the pump..................... 98

Table of contents

1 Supplementary Operating Instructions for Bluetooth Control

1.1 Description of Bluetooth Functionality.......................... 4

1.2 Safety............................................................................ 4

1.3 Prerequisites................................................................. 6

1.4 App Test Operation with Pump Simulation................... 7

1.5 Establishing a Bluetooth Connection............................ 7

1.5.1 Enable Bluetooth functionality on both devices......... 8

1.5.2 Initiating a Search for Bluetooth Devices on the

Smart Device............................................................. 8

1.5.3 Couple the smart device to a pump that has been

found.......................................................................... 8

1.5.4 Connecting the Smart Device to a pump that has

been found................................................................. 9

1.5.5 Disconnecting the Smart Device from the Metering

Pump....................................................................... 10

1.6 Setting and Operating................................................. 10

1.7 Further Information / Functions................................... 11

1.7.1 Bluetooth LED Signal Code..................................... 11

1.7.2 Finding a Metering Pump Amongst Several

Metering Pumps....................................................... 11

1.7.3 Managing the

‘Connect to Device’

List................... 11

1.7.4 Saving and Restoring the Pump Configuration........ 12

1.7.5 Bluetooth Address................................................... 13

1.8 Troubleshooting.......................................................... 13

1.9 Extract EC / EU Declaration of Conformity gamma/ X

with Bluetooth............................................................. 14

1.1 Description of Bluetooth Functionality

The metering pump gamma/ X with Bluetooth functionality can

largely be wirelessly controlled and monitored via a Bluetooth-ena‐

bled Android Smart device using the "gamma/ X" app. A log file

containing pump-related events can also be displayed and e-

mailed. The app can also be used to save and then restore the

pump configuration. The pump configuration can also be e-mailed.

Certain information must be stated in certain countries:

Country Information

USA: Contains FCC ID: T7VPAN10

Canada: Contains IC: 216Q-PAN10

Contiens IC: 216Q-PAN10

1.2 Safety

CAUTION!

Danger from hackers

The user must guarantee the IT security of his

smart device (smartphone, tablet, ...) to ensure that

the metering pump cannot be controlled by

hackers.

Supplementary Operating Instructions for Bluetooth Control

CAUTION!

Change the temporary

‘password’

in the pump

menu under

‘Settings

Service

Password’

CAUTION!

Only download the "gamma /X" app from the

Google Play Store - not from other sources.

CAUTION!

Do not modify the device.

In particular do not increase the size of the aerial.

Personnel must:

nBe familiar with Android smart devices.

nHave read and understood the pump operating instructions and

these operating instructions as well.

The Bluetooth metering pump can be operated licence-free in the

following countries:

Belgium, Denmark, Germany, Estonia, Finland, France, Greece,

Great Britain, Ireland, Italy, Canada, Latvia, Lithuania, Luxem‐

bourg, Malta, the Netherlands, Norway, Austria, Poland, Portugal,

Sweden, Switzerland, Slovakia, Slovenia, Spain, Czech Republic,

Hungary, USA and Cyprus.

CAUTION!

For all other countries:

Check whether the operation of Bluetooth metering

pumps is permitted in the country in question.

Please get in touch with the ProMinent head office.

WARNING!

The Bluetooth metering pump is not designed for

applications in which interference from or by the

metering pump can lead to fatal injury or serious

personal injury.

WARNING!

The Bluetooth metering pump can cause interfer‐

ence to or even destroy radio and television fre‐

quencies.

It is essential that this is avoided.

– For a remedy, refer to the "Troubleshooting"

chapter.

Qualification of personnel

Licences for Bluetooth metering

pumps

Emissions

Supplementary Operating Instructions for Bluetooth Control



Start up the device in accordance with the following start-up regu‐

lations:

This device complies with Part 15 of the FCC Regulations. The fol‐

lowing 2 conditions must be fulfilled for operation: (1) This device

should not cause any hazardous interference, and (2) this device

should tolerate all interference, including interference that can

cause undesirable operation.

1.3 Prerequisites

Prerequisites for operation:

nMetering pump gamma/ X with Bluetooth functionality (identity

code characteristic "Remote stop/Remote control" = "B, with

Bluetooth")

nThe metering pump gamma/ X has been fully electrically and

hydraulically installed

nBluetooth-enabled Android smart device - see

Ä Tab. 1 ‘These

Android smart devices support the "gamma/ X" app (dated

01.09. 2015):’ on page 6

nOnly for handling log files and downloading the app: the smart

device has to have access to the internet.

nThe "gamma/ X" app can be downloaded free of charge from

the Google Play Store:

CAUTION!

Only download the "gamma /X" app from the

Google Play Store - not from other sources.

Tab. 1: These Android smart devices support the "gamma/ X" app (dated 01.09. 2015):

Manufacturer Model Android operating system

HTC One M8 5.0.1

Sony Xperia Z3 Compact 5.0.2

Motorola Moto G (2nd generation) 5.0.2

Huawei Ascend P7 4.4.2

LG Nexus 5 5.1.1

Samsung Galaxy S4 4.4.2

Samsung Galaxy Tab 4 4.4.2

Fig. 1: QR code for "gamma/ X" down‐

load app

Supplementary Operating Instructions for Bluetooth Control

If you have another Android smart device or

Android operating system, you can still try to see if

the app works correctly with it. However ProMinent

has not tested this.

1.4 App Test Operation with Pump Simulation

It is possible to check how the app works even without a metering

pump. Use the

‘GMXa simulation’

pump simulation to do so.

1. Enable Bluetooth functionality on the smart device - see

operating instructions for the smart device.

2. Press

‘gamma/ X’

on the app.

ðThe

‘Connect to device’

window appears after a few sec‐

onds with the

‘GMXa simulation’

"device".

3. Press

‘GMXa simulation’

ðA

‘Simulation

Password’

appears.

4. Enter any 4 digits and press

[Enter]

ðNow you can gain an impression of how certain setting

options on the app look and work.

An animation shows whether the simulated pump is currently

"pumping" or not.

1.5 Establishing a Bluetooth Connection

To establish a Bluetooth connection between the metering pump

and the smart device:

1 - Enable Bluetooth functionality on both devices

2 - Initiate a search for Bluetooth devices nearby on the smart

device

3 - Couple the smart device to a pump that has been found

4 - Connect the smart device to a pump that has been found

Fig. 2: Animation

Supplementary Operating Instructions for Bluetooth Control

1.5.1 Enable Bluetooth functionality on both devices

The ‘System’ menu only appears if

[Start/Stop] has stopped the metering pump.

Enable Bluetooth functionality on the metering pump:

‘Settings

System

Bluetooth enabled’

ðThe blue Bluetooth LED flashes and the Bluetooth

symbol appears on the display.

2. Enable the Bluetooth function on the smart device - see oper‐

ating instructions for your smart device.

1.5.2 Initiating a Search for Bluetooth Devices on the Smart Device

Stand next to the metering pump in question and trigger a

search for Bluetooth devices on the smart device

‘Settings

Bluetooth’

ðA metering pump gamma/ X with the Bluetooth name

‘ProMinent GMXa (GMXa XYZ)’

appears under

‘Available’

. "XYZ" are place holders for the last digits of

the serial number of the metering pump.

Stand next to the metering pump in question and trigger a

search for Bluetooth devices on the smart device, in the

gamma/ X, using

‘Refresh list’

ðA metering pump with the name

‘GMXa XYZ’

appears

under

‘Connect to device’

. "XYZ" are place holders for

the last digits of the serial number of the metering pump.

1.5.3 Couple the smart device to a pump that has been found

The coupling is permanent after coupling. This is

the case except when the pump has been coupled

to a further 6 Bluetooth devices; then the smart

device coupled first disappears from the list of cou‐

pled devices.

If a search is made for the metering

pump for the first time:

In all other cases

Supplementary Operating Instructions for Bluetooth Control

1. Press "gamma/ X" on the app.

ðThe app now creates a

‘Connect to device’

list in which

only metering pumps gamma/ X are displayed with Blue‐

tooth functionality.

A metering pump gamma /X has a Bluetooth name like

"GMXa XYZ".

If ‘Reachable’ does not appear in the list

of metering pumps found, hold the smart

device closer to the pump and update the

list by pressing ‘Refresh list’ .

The ‘GMXa simulation’ pump simulator,

which can be used to try out the app

without a metering pump, always

appears - see chapter "App Test Mode

With Pump Simulation".

2. Press

‘GMXa XYZ’

ðA window, such as

‘Bluetooth pairing request’

with a

multi-digit figure appears on the display of the smart

device: the smart device security key.

‘Bluetooth pairing’

with a multi-digit figure appears on the

display of the metering pump: the smart device security

key.

3. Only if the two security keys match, press

‘Couple’

‘Pair’

on the display of the smart device.

Cancel and repeat the process if the two security keys do not

match.

1.5.4 Connecting the Smart Device to a pump that has been found

If a dosing pump has not yet been coupled to a

smart device to which it has to be connected, it first

has to be "coupled" to it - see Ä Chapter 1.5

‘Establishing a Bluetooth Connection’ on page 7.

1. Press "gamma/ X" on the app to connect the smart device to

a pump that has been found.

ðThe

‘Connect to device’

window appears with the Blue‐

tooth devices found.

‘Reachable’

should appear under

‘GMXa XYZ’

If ‘Reachable’ does not appear in the list

of metering pumps found, hold the smart

device closer to the pump and update the

list by pressing ‘Refresh list’ .

2. Press

‘GMXa XYZ’

ðA prompt for a

‘Password’

appears.

Supplementary Operating Instructions for Bluetooth Control

3. The temporary metering pump

‘Password’

consists of the

last 4 digits of its serial number.

Enter the

‘Password’

ðThe metering pump can now be controlled by Bluetooth.

CAUTION!

Change the temporary

‘password’

in the pump

menu under

‘Settings

Service

Password’

1.5.5 Disconnecting the Smart Device from the Metering Pump

1. Leave the app menu for the metering pump.

ðA

‘Disconnect from device’

window appears.

2. Press

‘Yes’

1.6 Setting and Operating

CAUTION!

If a hook is visible in place of an angle to the

right of a menu point on the app, then you trigger a

function, such as

‘Tap here to prime’

, when it is

pressed.

The individual setting options on the app function similar to the cor‐

responding setting options on the metering pump gamma/ X.

There is an additional menu:

‘Show log’

You can view the pump's log file with

‘Show log’

. The log file con‐

tains messages about events and faults on the pump.

Use

‘Send log via email’

to e-mail the log file, for example to the

ProMinent Service.

First use

[Start/Stop]

to cancel manual stop on the metering pump.

A slide switch is visible in the header of the app.

It can be used to start ("1") or stop ("0") the pump.

Exceptions:

Starting metering pump

Supplementary Operating Instructions for Bluetooth Control

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