Rockwell Automation Allen-Bradley 2198-R031 Bedienungsanleitung

Installation Instructions

Original Instructions

Kinetix 5700 Passive Shunt Modules

Catalog Numbers 2198-R014, 2198-R031, 2198-R127, 2198-R004

Summary of Changes

Topic Page

Summary of Changes 1

About the Passive Shunt Modules 2

Install the 2198-R014, 2198-R031, and 2198-R127 Shunt Modules 3

Install the 2198-R004 Shunt Resistor 4

Product Dimensions 5

Wiring Requirements (units with enclosures) 6

Wiring Requirements (units without enclosures) 6

Shunt Module Specifications 7

Additional Resources 7

Topic Page

Added details regarding required clearance on all sides of the 2198-R004 shunt resistor. 4

Added high-temperature wire rating for customer-supplied shunt wiring. 6

2Rockwell Automation Publication 2198-IN011B-EN-P - March 2019

Kinetix 5700 Passive Shunt Modules

About the Passive Shunt Modules

The Kinetix® 5700 passive shunts are external modules that provide additional shunt capacity for

applications where the internal shunt capacity of the drive is exceeded.

Catalog numbers 2198-R014, 2198-R031, and 2198-R127 are comprised of resistor coils that

are housed inside an enclosure. Catalog number 2198-R004 is a shunt resistor without an

enclosure.

See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for detailed

information on wiring, applying power, troubleshooting, and integration with ControlLogix® or

CompactLogix™ controllers.

2198-R014, 2198-R031, and 2198-R127

Shunt Modules

2198-R004

Shunt Resistor

Rockwell Automation Publication 2198-IN011B-EN-P - March 2019 3

Kinetix 5700 Passive Shunt Modules

Install the 2198-R014, 2198-R031, and 2198-R127 Shunt Modules

Observe these guidelines to install catalog numbers 2198-R014, 2198-R031, and 2198-R127:

• Remove the ventilated cover to access the mounting holes.

– The cover is secured with 5/16 in. hex screws.

• Mount the shunt module in a ventilated location outside the drive system cabinet and

observe the clearance requirements as shown in the figure below.

– Bond the shunt enclosure to the panel to reduce the effects of electromagnetic

interference (EMI). For more information on the concept of high-frequency (HF)

bonding, refer to the System Design for Control of Electrical Noise Reference

Manual, publication GMC-RM001.

–SeeProduct Dimensions on page 5 for mounting hole locations.

• Attach the shunt module by using M10 (3/8 in.) fasteners.

• Replace the ventilated cover.

Clearance Requirements (shunt modules)

See the Kinetix 5700 Servo Drives User Manual, publication 2198-UM002, for additional

information on the drive system installation.

ATTENTION: The 2198-R127 shunt module weighs 22.2 kg (49 lb) and presents a lift hazard. To

avoid personal injury, use care when lifting the product.

ATTENTION: To achieve full performance from these Bulletin 2198 passive shunt modules, the

shunt must be mounted outside the drive cabinet with the removable cover facing up.

610 (24)

152

(6.0) 152

(6.0)

152

(6.0)

Dimensions are in mm (in.)

2198-R014, 2198-R031, and 2198-R127

Shunt Modules (front view)

5/16 in. Hex Screws

5/16 in.

Hex Screws

Side View

Removable Cover

4Rockwell Automation Publication 2198-IN011B-EN-P - March 2019

Kinetix 5700 Passive Shunt Modules

Install the 2198-R004 Shunt Resistor

Observe these guidelines to install catalog number 2198-R004:

• Mount the shunt resistor inside the drive system cabinet and directly to the subpanel.

– See the figure below for clearance requirements and product dimensions on page 5

for mounting hole locations.

– Bond the shunt enclosure to reduce the effects of electromagnetic interference

(EMI). For more information on the concept of high-frequency (HF) bonding, refer

to the System Design for Control of Electrical Noise Reference Manual, publication

GMC-RM001.

• Attach the shunt module by using M5 (#10) fasteners.

Clearance Requirements (shunt resistor)

ATTENTION: To achieve full performance, the 2198-R004 shunt resistor must be mounted

vertically inside the drive cabinet.

ATTENTION: Do not touch the resistor during operation. This shunt resistor has no thermal

protection device and the surface temperature can reach up to 385 °C (725 °F). Do not install

resistor near flammable material. Any component mounted next to this passive shunt resistor can

be directly affected and can create an over-temperature condition for that component. We also

recommend that you install the shunt resistor in a manner that prevents user contact.

152 (6.0)

(3.0)

76 (3.0)

(3.0)

Dimensions are in mm (in.)

2198-R004 Shunt Resistor

(mounted to subpanel)

Ø (2)

5.6 (7/32) Mounting Holes

M5 (#10) Mounting Hardware

Subpanel Inside

Enclosure

Subpanel Inside

Enclosure

Subpanel

Front View

Subpanel

Side View

Rockwell Automation Publication 2198-IN011B-EN-P - March 2019 5

Kinetix 5700 Passive Shunt Modules

Product Dimensions

These dimensions apply to units with an enclosure.

Catalog Numbers 2198-R014, 2198-R031, and 2198-R127

These dimensions apply to catalog number 2198-R004 (units without an enclosure).

Catalog Number 2198-R004

Cat. No. A B C D E F G

2198-R014 445 (17.5) 191 (7.5) 492 (19.38) 483 (19.0)

178 (7.0)

254 (10.0) 251 (9.88)

2198-R031 635 (25.0) 343 (13.5) 683 (26.88) 673 (26.5) 406 (16.0) 403 (15.88)

2198-R127 673 (26.5) 267 (10.5) 721 (28.38) 711 (28.0) 305 (12.0) 330 (13.0) 327 (12.88)

Dimensions are in mm (in.)

Front View

Left Side View

Ø (5) Conduit Knockout

12.7 (0.5)

Ø (4)

11.1 (7/16) Mounting Holes

Top View (cover removed)

Removable

Cover

5/16 in. Hex Screws

5/16 in.

Hex Screws

38.1 (1.5)

76.2

(3.0)

292 (11.5)

305 (12.0)

Dimensions are in mm (in.)

457 mm (18 in.) 450 °C (842 °F)

High-temperature Wire Leads

Top View

Side View

Ø (2)

5.6 (7/32) Mounting Holes

6Rockwell Automation Publication 2198-IN011B-EN-P - March 2019

Kinetix 5700 Passive Shunt Modules

Wiring Requirements (units with enclosures)

Follow these steps to attach shunt wiring on units with enclosures (catalog numbers 2198-R014,

2198-R031, and 2198-R127).

1. Remove the left side cover by removing the four 5/16 in. hex screws.

2. Remove a convenient conduit knockout for passing the shunt connections through.

3. Connect high-temperature wiring from the servo drive to terminals R1 and R2.

Apply 2.3 N•m (20 lb•in) torque to the R1 and R2 terminals.

4. Connect the thermostat input from the drive I/O to the thermostat spade connectors.

5. Connect the (green) ground terminal to the cabinet ground bus.

Apply 2.3 N•m (20 lb•in) torque to the ground terminal.

6. Replace the left side cover.

Catalog Numbers 2198-R014, 2198-R031, and 2198-R127

Wiring Requirements (units without enclosures)

The 2198-R004 shunt resistor leads connect directly to the servo drive.

Catalog Number 2198-R004

ATTENTION: To avoid damage to shunt wiring, use 1000V rated high-temperature

twisted wire run in conduit separate from control wiring. The National Electrical Code

and local electrical codes take precedence over the values and methods provided.

ATTENTION: To avoid damage to the wires and provide stress relief for the shunt connections, a

clamp must be added in the conduit knockout to secure the wires.

Cabinet Ground Bus

Thermostat 6.35 mm (0.25 in.) Spade Connections

Ground Terminal

To Drive Shunt

Connector

Side View To Drive Shunt Connector

Rockwell Automation Publication 2198-IN011B-EN-P - March 2019 7

Kinetix 5700 Passive Shunt Modules

Shunt Module Specifications

Refer to the Kinetix Servo Drives Specifications Technical Data, publication KNX-TD003, for

drive and shunt resistor combinations. Use Motion Analyzer software to evaluate shunt resistor

selection. Motion Analyzer software uses your motion profile and load requirements to

determine regeneration needs. Download Motion Analyzer software at

https://motionanalyzer.rockwellautomation.com/.

Additional Resources

These documents contain additional information concerning related products from

Rockwell Automation.

You can view or download publications at

http://www.rockwellautomation.com/global/literature-library/overview.page.

Cat. No. Resistance

Continuous Power

Weight, approx

kg (lb)

2198-R004 33 400 1.8 (4.0)

2198-R014 9.4 1400 9.1 (20)

2198-R031 33 3100 16.8 (37)

2198-R127 (1)

(1) This product presents a lift hazard. To avoid personal injury, use care when lifting the product.

13 12,700 22.2 (49)

Resource Description

Kinetix 5700 Servo Drives User Manual, publication 2198-UM002 Provides information on installing, configuring, start up, and

troubleshooting your Kinetix 5700 servo drive system.

System Design for Control of Electrical Noise Reference Manual,

publication GMC-RM001

Information, examples, and techniques that are designed to

minimize system failures caused by electrical noise.

Motion Analyzer System Sizing and Selection Tool

https://motionanalyzer.rockwellautomation.com/

Provides comprehensive motion application sizing tool used

for analysis, optimization, selection, and validation of your

Kinetix Motion Control system.

Product Certifications website, rok.auto/certifications Provides declarations of conformity, certificates, and other

certification details.

Industrial Automation Wiring and Grounding Guidelines,

publication 1770-4.1

Provides general guidelines for installing a Rockwell

Automation industrial system.

Allen-Bradley, CompactLogix, ControlLogix, Kinetix, Rockwell Automation, and Rockwell Software are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

Rockwell Otomasyon Ticaret A.Ş., Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, İstanbul, Tel: +90 (216) 5698400

Rockwell Automation maintains current product environmental information on its website at

http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page.

Publication 2198-IN011B-EN-P - March 2019

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Use the following resources to access support information.

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