Rockwell Automation Allen-Bradley Guardmaster MSR41 Bedienungsanleitung

User Manual Original Instructions

MSR41 Safety Module

Bulletin Number 440R

2Rockwell Automation Publication 440R-UM006B-EN-P - July 2022

MSR41 Safety Module User Manual

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and

operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize

themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to

be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be

impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use

or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for

actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software

described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is

prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

These labels may also be on or inside the equipment to provide specific precautions.

The following icon may appear in the text of this document.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,

which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous

voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may

reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to

potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL

Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Identifies information that is useful and can help to make a process easier to do or easier to understand.

Rockwell Automation Publication 440R-UM006B-EN-P - July 2022 3

Table of Contents

About This Publication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Summary of Changes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Chapter 1

Introduction General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Special Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Typical Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Application Restrictions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Chapter 2

System Configuration Terminal Connection Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Status Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Status Indicator Display Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Response Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Calculate the Response Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Chapter 3

Installation Mounting Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Cable and Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Supply Voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Earth Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Micro400 Safety Light Curtain Connection . . . . . . . . . . . . . . . . . . . . . . . . 13

Start Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Manual Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Automatic Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Output Monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Chapter 4

Maintenance Inspection and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Decommission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Appendix A

Specifications Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Catalog Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Product Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Approximate Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

CE Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

UKCA Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Appendix B

Accessories Additional Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4Rockwell Automation Publication 440R-UM006B-EN-P - July 2022

Table of Contents

Notes:

Rockwell Automation Publication 440R-UM006B-EN-P - July 2022 5

Preface

About This Publication This manual covers the installation and operation of the Guardmaster® MSR41

Safety Module.

Summary of Changes This publication contains the following new or updated information. This list

includes substantive updates only and is not intended to reflect all changes.

Additional Resources These documents contain additional information concerning related products

from Rockwell Automation.

You can view or download publications at rok.auto/literature.

ATTENTION: MSR41 safety modules can only achieve functionality if the

instructions and additional documentation that are given in this instruction

manual are exactly followed. You must also consult the valid laws and

regulations at the time of installation. Serious injury or death can occur if you

do not follow these instructions carefully. The installer or system integrator is

fully responsible for a safe integration of this product. This instruction

manual is to be used with the MSR41 safety module. This instruction must be

accessible together with the other machine documentation during its entire

lifecycle for all personnel responsible for assembly, installation, operation,

and maintenance.

Topic Page

Added UKCA Approvals to Table 6 19

Updated Figure 7 20

Updated Declaration of Conformity 21

Resource Description

System Security Design Guidelines Reference Manual, SECURE-RM001 Provides guidance on how to conduct security assessments, implement Rockwell

Automation products in a secure system, harden the control system, manage user access,

and dispose of equipment.

UL Standards Listing for Industrial Control Products,

publication CMPNTS-SR002 Assists original equipment manufacturers (OEMs) with construction of panels, to help

confirm that they conform to the requirements of Underwriters Laboratories.

Industrial Components Preventive Maintenance, Enclosures, and Contact

Ratings Specifications, publication IC-TD002 Provides a quick reference tool for Allen-Bradley industrial automation controls and

assemblies.

Safety Guidelines for the Application, Installation, and Maintenance of

Solid-state Control, publication SGI-1.1

Designed to harmonize with NEMA Standards Publication No. ICS 1.1-1987 and provides

general guidelines for the application, installation, and maintenance of solid-state control in

the form of individual devices or packaged assemblies incorporating solid-state

components.

Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system.

Product Certifications website, rok.auto/certifications. Provides declarations of conformity, certificates, and other certification details.

6Rockwell Automation Publication 440R-UM006B-EN-P - July 2022

Preface

Notes:

Rockwell Automation Publication 440R-UM006B-EN-P - July 2022 7

Chapter 1

Introduction

General Description The MSR41 is a compact safety module. This main controlling safety module

allows the connection and the control of the compact GuardShield™ Micro400

Safety Light Curtain systems.

Figure 1 - MSR41 Safety Module and GuardShield Micro400 Safety Light Curtain

The safety module offers two safety PNP outputs (OSSD). Additional MSR45E

extension modules can be applied for applications that require more outputs

and/or dry contacts to switch loads.

Special Features The characteristics of the MSR41 safety module:

• Category 4, PLe according to EN ISO 13849-1

• Type 4 according to EN 61496-1/-2

• SIL 3 according to IEC 61508

• SIL CL 3 according to EN 62061

•Shortresponsetimes

•Modularexpansible

• Up to three extension modules per main safety module

• Different start modes by hardware selectable

Typical Applications MSR41 safety modules are developed and conceived for typical applications

such as:

• Robotic cells

•Assemblylines

• Indexing tables

•Conveyorsystems

• Automatic storage facilities

Safety Light Curtain Main Safety Module

Extension Module

8Rockwell Automation Publication 440R-UM006B-EN-P - July 2022

Chapter 1 Introduction

Application Restrictions

MSR41 safety modules are not intended for application in explosive (EX) or in

radioactive environments.

Rockwell Automation Publication 440R-UM006B-EN-P - July 2022 9

Chapter 2

System Configuration

Terminal Connection

Diagrams

Figure 2…Figure 6 on page 10 show the connection possibilities for the MSR41

safety module to the Micro400 safety light curtain.

Figure 2 - Automatic Start, No Output Monitoring

Figure 3 - Manual Start, No Output Monitoring

DIN Rail

Receiver

Emitter

DIN Rail

Receiver

Emitter

Reset

10 Rockwell Automation Publication 440R-UM006B-EN-P - July 2022

Chapter 2 System Configuration

Figure 4 - Manual Start, Output Monitoring

Figure 5 - Automatic Start, Output Monitoring

Figure 6 - With MSR45E Extension Module, Automatic Start, Output Monitoring

DIN Rail

Receiver

Emitter

Reset

DIN Rail

Receiver

Emitter

DIN Rail

Receiver

Emitter

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