Rockwell Automation Allen-Bradley Guard I/O DeviceNet 1732DS-IB8 Bedienungsanleitung

User Manual

(Catalog Numbers

1732DS-IB8, 1732DS-IB8XOBV4,

1791DS-IB12, 1791DS-IB8XOB8, 1791DS-

IB4XOW4, 1791DS-IB8XOBV4, 1791DS-IB16

)

Guard I/O DeviceNet Safety

Modules

Important User Information

Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the

Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from your local Rockwell Automation sales

office or online at http://literature.rockwellautomation.com) describes some important differences between solid state equipment and hard-

wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all

persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or

application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements

associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the

examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in

this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Allen-Bradley, ArmorBlock, CompactBlock, CompactBlock Guard I/O, GuardLogix, GuardPLC, Logix5000, Rockwell Automation, RSLogix 5000, RSLogix Guard Plus!, RSNetWorx, SmartGuard, and TechConnect are trademarks of

Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

WARNING Identifies information about practices or circumstances that can cause an explosion in a

hazardous environment, which may lead to personal injury or death, property damage, or

economic loss.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death,

property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and

recognize the consequence

SHOCK HAZARD Labels may be on or inside the equipment, for example, a drive or motor, to alert people that

dangerous voltage may be present.

BURN HAZARD Labels may be on or inside the equipment, for example, a drive or motor, to alert people that

surfaces may reach dangerous temperatures.

3Publication 1791DS-UM001H-EN-P - April 2009

Summary of Changes

This publication contains new and revised information not in the last release.

Revised Information

See the table for a summary of the major revisions to this manual.

Change Bars

Change bars (as shown with this paragraph) show the areas in this manual that

are different from previous editions and indicate the addition of new or

revised information.

For Revised See

Removed enclosure rating from the table Page 13

Updated safety output timing Pages 27 and 180

Updated important statement about the values and states of tags Page 50

Dual-load bipolar safety output important statement Pages 95 and 96

Publication 1791DS-UM001H-EN-P - April 2009

4Summary of Changes

Notes:

1Publication 1791DS-UM001H-EN-P - April 2009

Table of Contents

Preface

What This Preface Contains . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Who Should Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . 5

Common Techniques Used in This Manual. . . . . . . . . . . . . . . 5

Additional Resources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

How To Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

About the Specifications and Dimensions in This Manual . . . . 6

Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Chapter 1

About the Modules

What This Chapter Contains . . . . . . . . . . . . . . . . . . . . . . . . . 7

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Understand Suitability for Use . . . . . . . . . . . . . . . . . . . . . . . . 8

Follow Precautions for Use . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Follow Precautions for Mounting, Wiring, and Cleaning. . . . 11

I/O Module Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

About Catalog Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

About CIP Safety in DeviceNet Safety Architectures . . . . . . . 14

Identify Major Parts of the Modules . . . . . . . . . . . . . . . . . . . 15

Chapter 2

Understand the Operation of

Safety Functions

What This Chapter Contains . . . . . . . . . . . . . . . . . . . . . . . . 19

Safety I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Safety Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Safety Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

I/O Status Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Controlling Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Legislation and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . 31

EC Directives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Chapter 3

Install and Connect Your Modules

What This Chapter Contains . . . . . . . . . . . . . . . . . . . . . . . . 35

Install the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Connect I/O Power and I/O Cables . . . . . . . . . . . . . . . . . . . 37

Connect Communication Connectors . . . . . . . . . . . . . . . . . . 39

Set the Node Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Configure the Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Publication 1791DS-UM001H-EN-P - April 2009

2Table of Contents

Chapter 4

Configure Modules in RSLogix

5000 Software

What This Chapter Contains . . . . . . . . . . . . . . . . . . . . . . . . 41

Use the Help Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Add Safety Modules to the I/O Configuration Tree . . . . . . . . 41

Use the Module Properties and General Dialogs. . . . . . . . . . 44

Work with the Safety Dialog . . . . . . . . . . . . . . . . . . . . . . . . 51

Work with the Input Configuration Dialog . . . . . . . . . . . . . . 54

Work with Test Output Configuration Dialog . . . . . . . . . . . . 57

Work with the Output Configuration Dialog. . . . . . . . . . . . . 58

Save Module Configuration . . . . . . . . . . . . . . . . . . . . . . . . . 60

Status Data Supported by Each Module . . . . . . . . . . . . . . . . 60

Chapter 5

Configure Modules in RSNetWorx

Software

What This Chapter Contains . . . . . . . . . . . . . . . . . . . . . . . . 61

Configure a SmartGuard Controller . . . . . . . . . . . . . . . . . . . 61

Chapter 6

Wiring Examples

What This Chapter Contains . . . . . . . . . . . . . . . . . . . . . . . . 85

Examples of Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Chapter 7

Interpret the LED Indicators

What This Chapter Contains . . . . . . . . . . . . . . . . . . . . . . . . 97

1791DS-IB12, 1791DS-IB8XOB8, 1791DS-IB4XOW4 Module LED

Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

1791DS-IB8XOBV4, 1791DS-IB16, 1732DS-IB8XOBV4,

1732DS-IB8 Module LED Indicators . . . . . . . . . . . . . . . . . . 100

Chapter 8

Maintain Your Modules

What This Chapter Contains . . . . . . . . . . . . . . . . . . . . . . . 103

Troubleshoot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Appendix A

DeviceNet Explicit Messages

What This Appendix Contains . . . . . . . . . . . . . . . . . . . . . . 109

Basic Format of Explicit Messages . . . . . . . . . . . . . . . . . . . 109

Explicit Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Appendix B

Probability of Failure on Demand

(PFD), Probability of Failure per

Hour (PFH), and Mean Time

Between (MTBF) Data

What This Appendix Contains . . . . . . . . . . . . . . . . . . . . . . 113

Calculated Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Publication 1791DS-UM001H-EN-P - April 2009

Table of Contents 3

Appendix C

List of Functions

What This Appendix Contains . . . . . . . . . . . . . . . . . . . . . . 115

List of Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

Appendix D

Configuration Reference

Information

What This Appendix Contains . . . . . . . . . . . . . . . . . . . . . . 119

Understand Parameter Groups . . . . . . . . . . . . . . . . . . . . . . 119

Allocate Remote I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

I/O Data Supported by Each Module . . . . . . . . . . . . . . . . . 123

I/O Assembly and Reference Data . . . . . . . . . . . . . . . . . . . 131

Appendix E

Get Point Status from Safety I/O

Modules by Using Explicit

Messaging

What This Appendix Contains . . . . . . . . . . . . . . . . . . . . . . 141

Work with 1791DS-IB8XOB8 Modules . . . . . . . . . . . . . . . . 141

Work with 1791DS-IB4XOW4 Modules . . . . . . . . . . . . . . . 145

Work with 1791DS-IB12 Modules. . . . . . . . . . . . . . . . . . . . 148

Appendix F

Create SmartGuard 600 Code: An

Example

What This Appendix Contains . . . . . . . . . . . . . . . . . . . . . . 151

Putting the SmartGuard 600 into Run Mode . . . . . . . . . . . . 175

Appendix G

Specifications

Guard I/O DeviceNet Safety Module 1791DS-IB8XOBV4. . . 177

Guard I/O DeviceNet Safety Module 1791DS-IB12,

1791DS-IB8XOB8, 1791DS-IB4XOW4. . . . . . . . . . . . . . . . . 181

Index

Publication 1791DS-UM001H-EN-P - April 2009

4Table of Contents

Notes

5Publication 1791DS-UM001H-EN-P - April 2009

Preface

What This Preface Contains

This preface describes how to use this manual.

Who Should Use This

Manual

This manual is intended for users of ArmorBlock Guard I/O and

CompactBlock Guard I/O DeviceNet safety I/O modules.

Common Techniques Used

in This Manual

The following conventions are used throughout this manual.

Numbered lists provide sequential steps.

Bulleted lists provide information, not procedural steps.

Additional Resources

Refer to the following as needed for additional help when setting up

and using your modules.

Publication Publication Number

ArmorBlock Guard I/O DeviceNet Module Installation Instructions 1732DS-IN001

CompactBlock Guard I/O DeviceNet Module Installation Instructions 1791DS-IN002

DeviceNet Modules in Logix5000 Control Systems User Manual DNET-UM004

DeviceNet Safety I/O Modules Series 1791DS Installation Instructions - Catalog Numbers 1791DS-IB12,

1791DS-IB8XOB8, 1791DS-IB4XOW4 1791DS-IN001

DeviceNet Safety Scanner for GuardPLC Controllers 1753-UM002

GuardLogix Controller Systems Safety Reference Manual 1756-RM093

GuardLogix Controllers User Manual 1756-UM020

GuardLogix Safety Application Instructions Safety Reference Manual 1756-RM095

GuardPLC Controller Systems User Manual 1753-UM001

GuardPLC Safety Reference Manual 1753-RM002

SmartGuard 600 Controllers Installation Instructions 1752-IN001

SmartGuard 600 Controllers Safety Reference Manual 1752-RM001

SmartGuard 600 Controllers User Manual 1752-UM001

Publication 1791DS-UM001H-EN-P - April 2009

6Preface

How To Use This Manual

Read and understand this manual before using the described

products. Consult your Rockwell Automation representative if you

have any questions or comments. This manual describes how to use

modules.

About the Specifications

and Dimensions in This

Manual

Product specifications and accessories can change at any time based

on improvements and other reasons. Consult with your Rockwell

Automation representative to confirm actual specifications of

purchased product. Dimensions and weights are nominal and are not

for use for manufacturing purposes, even when tolerances are shown.

Terminology

Refer to the table for the meaning of common terms.

This Term Means

Bus off Indicates a status of very high error-count occurrence on a communication cable. A bus off error is detected when the

internal error counter counts more errors than the predetermined threshold value. (The error counter returns to zero

when the master is started or restarted.)

Connection Logical communication channel for communication between nodes. Connections are maintained and controlled

between masters and slaves.

CRTL Connection reaction time limit.

DeviceNet safety An implementation of a safety protocol on a standard DeviceNet network.

EDS Acronym for electronic data sheet, a template that RSNetWorx for DeviceNet software uses to display the

configuration parameters, I/O data profile, and connection-type support for a given DeviceNet safety module. These

are text files used by RSNetWorx for DeviceNet software to identify products and commission them on a network.

L- Output return common.

M Sinking output common channel, output switches to the common voltage.

MTBF Acronym for mean time between failure, the average time between failure occurrences.

ODVA Acronym for Open DeviceNet Vendor Association, a nonprofit association of vendors established for the promotion of

DeviceNet networks.

P Sourcing output channel, output switches to the plus voltage.

PFD Acronym for probability of failure on demand, the average probability of a system to fail to perform its design function

on demand.

PFH Acronym for probability of failure per hour, the probability of a system to have a dangerous failure occur per hour.

Proof test Periodic test performed to detect failures in a safety-related system so that, if necessary, the system can be restored

to an as-new condition or as close as practical to this condition.

S+ Output return 24V.

SNN Acronym for safety network number, which uniquely identifies a network across all networks in the safety system.

You are responsible for assigning a unique number for each safety network or safety sub-net within a system.

Standard Devices or portions of devices that do not participate in the safety function.

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