Rockwell Automation Allen-Bradley DriveGuard 20D-P2-DG01 Bedienungsanleitung

User Manual

Safe Torque Off Option for

PowerFlex 700S Phase II AC Drives and

PowerFlex 700L Liquid-Cooled AC Drives

Catalog Number 20D-P2-DG01

Original Instructions

Important User Information

Read this document and the documents listed in the additional resources section about installation,

configuration, and operation of this equipment before you install, configure, operate, or maintain

this product. Users are required to familiarize themselves with installation and wiring instructions

in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and

maintenance are required to be carried out by suitably trained personnel in accordance with

applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by

the equipment may be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential

damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of

the many variables and requirements associated with any particular installation, Rockwell

Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and

diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information,

circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of

Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Labels may also be on or inside the equipment to provide specific precautions.

WARNING: Identifies information about practices or circumstances that can cause

an explosion in a hazardous environment, which may lead to personal injury or death,

property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to

personal injury or death, property damage, or economic loss. Attentions help you

identify a hazard, avoid a hazard, and recognize the consequences.

IMPORTANT

Identifies information that is critical for successful application and understanding of

the product.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or

motor, to alert people that dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or

motor, to alert people that surfaces may reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a

motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe

injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL

Regulatory requirements for safe work practices and for Personal Protective

Equipment (PPE).

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 3

Table of Contents

Summary of Changes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Chapter 1 General Description

What Is the DriveGuard Safe Torque Off Option? . . . . . . . . . . . . . . . 7

Safety of Machinery Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Safety Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Evaluation/Certification by TÜV Rheinland Group . . . . . . . . . . 9

Certifications Online. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Important Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Safety Category 3 Performance Definition . . . . . . . . . . . . . . . . . . . . . 11

Stop Category Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Performance Level and Safety Integrity Level (SIL) CL2. . . . . . . . . 12

PFDavg and PFH Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

PFDavg and PFH Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

PFDavg and PFH for 20-year Proof Test Interval . . . . . . . . . . . . 12

Functional Proof Tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Contact Information if Safety Option Failure Occurs . . . . . . . . . . . 13

Chapter 2 Installation and Wiring

Pre-Installation Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Option Board Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

PowerFlex 700S Frames 1…6 and PowerFlex 700L Frames 2, 3A,

and 3B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

PowerFlex 700S Frames 9…14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

PowerFlex 700S, All Frames, and PowerFlex 700L, All Frames. 18

PowerFlex 700S Frames 1…6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

PowerFlex 700S Frames 9…14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

PowerFlex 700L Frames 3A and 3B . . . . . . . . . . . . . . . . . . . . . . . . . 24

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Configure Hardware Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Configure Digital Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Linking Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Verify Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Chapter 3 Description of Operation

DriveGuard Safe Torque Off Operation. . . . . . . . . . . . . . . . . . . . . . . . 29

Connection Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

4Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Table of Contents

Notes:

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 5

Summary of Changes

This manual contains new and updated information.

New and Updated Information

The following changes apply to this revision of the manual.

Change See Page…

Updated front cover to current style –

Changed PFD to PFDavg in all cases - incorrect term was applied –

Updated the Important statements in front cover to current 2

Updated years in the Safety of Machinery Standards 8

Updated the certification classifications in Evaluation/Certification by

TUV Rheinland Group 9

Updated link to certification data 9

Expanded Important Safety Considerations 10

Updated definition of PFH 12

Updated Functional Proof Test to include link to Verify Operations 13

Added introduction to Chapter 2 for user care and additional resources 15

Added PowerFlex 700L Frames 2 drive 16

Added torque value to step 8 21

Updated Configure Digital Outputs 27

Updated Linking Parameters 27

Added PowerFlex 700L frame 2 drive to example 32

Expanded description of Fault Detection 34

Changed part number on publication and updated back cover –

6Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Summary of Changes

Notes:

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 7

Chapter 1

General Description

The DriveGuard® Safe Torque Off option, when used with other safety

components, helps provide protection to meet the requirements for SIL CL2

and Category 3 or PL d class applications. Safety requirements are based on

the standards current at the time of certification.

The DriveGuard Safe Torque Off option is just one component in a safety

control system. Components in the system must be chosen and applied

appropriately to achieve the desired level of operator safeguarding.

What Is the DriveGuard Safe Torque Off Option?

The DriveGuard Safe Torque Off option:

• Is designed to help safely remove power from the gate firing circuits of the

drive’s output power devices (IGBTs). This helps prevent the drive’s

output power devices from switching in the pattern necessary to generate

rotation at the motor.

• Can be used in combination with other safety devices to satisfy the Safe

Torque Off requirements of SIL CL2, according to EN 61800-5-2,

IEC 61508, and EN 62061 Performance Level PL d and Category 3

according to EN ISO 13849-1.

IMPORTANT

This option is suitable for performing mechanical work on the drive

system or affected area of a machine only. It does not provide

electrical safety. For electrical maintenance on the drive and/or motor,

equipment must be electrically disconnected from the power source.

The Safe Torque Off option should not be used for non safety-related

stopping of the drive.

8Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 1 General Description

Safety of Machinery Standards

The DriveGuard Safe Torque Off option meets the following council

directives and the requirements of the following machine safety standards:

• EN 61800-5-2 Adjustable Speed Electrical Power Drives Systems – Part

5-2 Safety Requirements: Functional

• EN ISO 13849-1 Safety of Machinery – Safety-related parts of control

systems - Part 1: General Principles for Design

• EN 62061 + A1 Safety of Machinery, Functional safety of safety-related

electrical, electronic and programmable electronic control systems

• EN 60204-1 + A1 Safety of Machinery – Electrical equipment of

machines – Part 1: General Requirements

• IEC 61508 Part 1-7 Functional safety of electrical / electronic /

programmable electronic safety-related systems

ATTENTION: Electrical Shock Hazard. Verify that all sources of AC and

DC power are de-energized and locked out or tagged out in accordance

with the requirements of ANSI/NFPA 70E, Part II.

ATTENTION: To avoid an electric shock hazard, verify that the voltage

on the bus capacitors has discharged before performing any work on

the drive. Measure the DC bus voltage at the +DC and -DC terminals or

test points (refer to your drive’s User Manual for locations). The voltage

must be zero.

ATTENTION: In Safe Torque Off mode, hazardous voltages may still be

present at the motor. To avoid an electric shock hazard, disconnect

power to the motor and verify that the voltage is zero before

performing any work on the motor.

ATTENTION: In the event of the failure of two output IGBTs in the

drive, when the DriveGuard Safe Torque Off option has controlled the

drive outputs to the off state, the drive may provide energy for up to

180° of rotation in a 2-pole motor before torque production in the

motor ceases.

Rockwell Automation Publication 20D-UM007H-EN-P - August 2019 9

General Description Chapter 1

Safety Certifications

The TÜV Rheinland group has approved the DriveGuard Safe Torque Off

option for use in safety-related applications where the de-energized state is

considered to be the safe state. All of the examples related to I/O included in

this manual are based on achieving de-energization as the safe state for typical

Machine Safety and Emergency Shutdown (ESD) systems.

Evaluation/Certification by TÜV Rheinland Group

Certifications Online

CE Declarations of Conformity, Certificates, and other certifications details

are available online at the Product Certifications website, https://rok.auto/

certifications.

Drive Rating(1)

(1) All voltages are listed in AC, these values are also relevant to their corresponding DC

input voltage ratings.

TUV Report on Safety Function & TUV

Certification

PowerFlex®

700S Phase II Frames 1…6

208/240V and 400/480V

Frames 5 and 6

600/690V

Frames 9…14

400/480V and 600/690V

TUV Certificate No. 01/205/5195.01/17

TUV Report No. 968EZ 189.03/17

PowerFlex 700L

Liquid-Cooled Frames 2, 3A, and 3B

400/480V and 600/690V

TUV Certificate No. 01/205/0667.01/15

TUV Report No. 968/EZ 230.03/15

10 Rockwell Automation Publication 20D-UM007H-EN-P - August 2019

Chapter 1 General Description

Important Safety Considerations

The system user is responsible for:

• the set-up, safety rating, and validation of any sensors or actuators

connected to the system.

• completing a system-level risk assessment and reassessing the system any

time a change is made.

• certification of the system to the desired safety performance level.

• project management and proof testing.

• programming the application software and the safety option

configurations in accordance with the information in this manual.

• access control to the system, including password handling.

• analyzing all configuration settings and choosing the proper setting to

achieve the required safety rating.

• in circumstances where external influences (for example falling or

suspended loads) are present, additional measures (for example

mechanical brakes) can be necessary to prevent any hazard.

IMPORTANT

When applying Functional Safety, restrict access to qualified,

authorized personnel who are trained and experienced.

ATTENTION: When designing your system, consider how personnel

will exit the machine if the door locks while they are in the machine.

Additional safeguarding devices may be required for your specific

application.

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