Rockwell Automation Allen-Bradley PowerFlex 7000 Bedienungsanleitung

PowerFlex 7000 Medium Voltage AC Drive Air-Cooled

(’A’ Frame)—ForGe Control

Bulletin Number 7000A

User Manual

Original Instructions

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and

operation of this equipment before you install, configure, operate, or maintain this product. Users are required to

familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,

and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are

required to be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may

be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from

the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or

liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or

software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,

Inc., is prohibited

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Labels may also be on or inside the equipment to provide specific precautions.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous

environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous

voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may

reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to

potential Arc Flash. Arc Flash will cause severe injury or death.Wear proper Personal Protective Equipment (PPE). Follow ALL

Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication 7000A-UM200G-EN-P - February 2020 3

Table of Contents

Preface

Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Who Should Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

What Is Not in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Chapter 1

Overview of Drive Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Rectifier Designs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Motor Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Simplified Electrical Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2400V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3300/4160V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

6600V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Safe Torque Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Operator Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Basic Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Chapter 2

Drive Installation Safety and Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Drive Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Siting of the Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Site Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Generator Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Shock Indication Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Installation of Exhaust Air Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Installation of Redundant Fan Assembly. . . . . . . . . . . . . . . . . . . . . 27

Installation of Integral Transformer Cooling Fan. . . . . . . . . . . . . 29

Neutral Resistor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Installation of Neutral Resistor Assembly (Direct-to-Drive). . . 31

Cabinet Layout and Dimensional Drawings of Drive . . . . . . . . . . . . . 32

Drive Layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

IEC Component and Device Designations . . . . . . . . . . . . . . . . . . . . . . 37

Selection of Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

General Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Cable Insulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Power Cabling Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Access the Customer Power Cable-terminations . . . . . . . . . . . . . 40

Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Line/Motor Terminations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Installation Requirements for Power Cabling . . . . . . . . . . . . . . . . 41

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Power and Control Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Control Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Grounding Practices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Drive Signal and Safety Grounds. . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

For Customers and Power Integrators . . . . . . . . . . . . . . . . . . . . . . . 48

Identification of Types of Electrical Supplies - Grounded and

Ungrounded Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Ground Bus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Interlocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Chapter 3

Power Component Definition and

Maintenance

Cabling Cabinet Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Hall Effect Sensor Replacements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Current Transformer Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Converter Cabinet Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Converter Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Voltage-sensing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Replacing the Voltage-sensing Circuit Board Assembly . . . . . . . . . . . 62

Surge Arresters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Surge Arrester Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Field Test and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

PowerCage Module Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Resistance Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

SGCT and Snubber Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

SGCT Anode-to-Cathode Sharing Resistance . . . . . . . . . . . . . . . 73

Snubber Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Snubber Capacitance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Replacing the SGCT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Replacing Snubber and Sharing Resistor . . . . . . . . . . . . . . . . . . . . . 80

Snubber Capacitor Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Sharing Resistor Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Maintain Uniform Clamping Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Adjusting the Clamping Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Temperature Sensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Replacing the Thermal Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Heatsink Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

PowerCage Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Replacement of PowerCage Gaskets. . . . . . . . . . . . . . . . . . . . . . . . . 89

Removal of Old Gasket Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

PowerCage Module Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Self-powered SGCT Power Supply - SPS . . . . . . . . . . . . . . . . . . . . . . . . 92

Board Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Test Points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Equipment for Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Fiber-optic Cabling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

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Air Pressure Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Air Pressure Sensor Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

D.C. Link / Fan / Control Components . . . . . . . . . . . . . . . . . . . . . . . . 97

Output Grounding Network Replacement . . . . . . . . . . . . . . . . . . 99

Ground Filter Component Replacement . . . . . . . . . . . . . . . . . . . 100

Filter Capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Replacing the Filter Capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Testing the Filter Capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

DC Link Reactor and CMC Replacement. . . . . . . . . . . . . . . . . . . . . . 107

Fan Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

DC Link Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Fan Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

Top of Integral Isolation Transformer Section . . . . . . . . . . . . . . 111

Top of Integral Line Reactor and Input Starter Section . . . . . . 112

Impeller Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

Isolation Transformer Cooling Fan . . . . . . . . . . . . . . . . . . . . . . . . 112

Inlet Ring Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 112

DC Link / Fan Section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Top of Integral Isolation Transformer Section . . . . . . . . . . . . . . 113

Replacement of Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

Fan Power Transformer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Chapter 4

Control Component Definition

and Maintenance

Control Power Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Ride-through. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

AC/DC Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

Terminal / Connections Descriptions. . . . . . . . . . . . . . . . . . . . . . 126

Output Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

Single Power Supply Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 128

Dual Power Supply Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 129

Diode Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

UPS Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

Replacing the UPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

Low Voltage Control Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

DC/DC Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

Terminal/Connections Descriptions. . . . . . . . . . . . . . . . . . . . . . . 136

Replacement Procedure for DC/DC Power Supply. . . . . . . . . . 137

Printed Circuit Board Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

Drive Processor Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

Drive Processor Module Replacement . . . . . . . . . . . . . . . . . . . . . . 141

Analog Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

Interface Module (IFM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Analog Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Current Loop Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

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Isolated Process Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Non-Isolated Process Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

Auxiliary +24V Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

Replacing the Analog Control Board . . . . . . . . . . . . . . . . . . . . . . . 151

Encoder Feedback Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

Encoder Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

Quadrature Encoder Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

Positional Encoder Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

Positional Encoder Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

External Input/output Boards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

External Input/output Board Replacement . . . . . . . . . . . . . . . . . 159

Optical Interface Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

Optical Interface Board Replacement . . . . . . . . . . . . . . . . . . . . . . 162

Appendix A

Catalog Number Explanation PowerFlex 7000 Drive Selection Explanation . . . . . . . . . . . . . . . . . . . 167

Service Duty Rating, Continuous Current Rating and

Altitude Rating Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

Appendix B

Preventative Maintenance

Schedule

Preventative Maintenance Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

Operational Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

Annual Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

Initial Information Gathering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

Physical Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

Control Power Checks (No Medium Voltage) . . . . . . . . . . . . . . 171

Final Power Checks before Restarting . . . . . . . . . . . . . . . . . . . . . . 172

Additional Tasks during Preventive Maintenance . . . . . . . . . . . 172

Final Reporting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

Time Estimations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

Tool / Parts / Information Requirements. . . . . . . . . . . . . . . . . . . 174

Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

General Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178

Maintenance of Medium Voltage Equipment . . . . . . . . . . . . . . . 178

Periodic Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178

Contamination. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

High-voltage Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

Maintenance after a Fault Condition. . . . . . . . . . . . . . . . . . . . . . . 179

Part-specific Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

Cooling-fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

Operating Mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

Contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

Vacuum Contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

Power Cable and Control Wire Terminals. . . . . . . . . . . . . . . . . . 181

Coils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

Rockwell Automation Publication 7000A-UM200G-EN-P - February 2020 7

Table of Contents

Pilot Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

Solid-state Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

Locking and Interlocking Devices. . . . . . . . . . . . . . . . . . . . . . . . . . 182

Appendix C

Torque Requirements Torque Requirements for Threaded Fasteners . . . . . . . . . . . . . . . . . . 183

Appendix D

Insulation Resistance Testing Drive Insulation Resistance Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

Insulation Resistance Testing Procedures. . . . . . . . . . . . . . . . . . . . . . . 186

Appendix E

Line and Load Cable Sizes Maximum Line Cable Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

Maximum Load Cable Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

Appendix F

Environmental Considerations Air Quality Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

Hazardous Materials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

Capacitor Dielectric Fluid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

Printed Circuit Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

Lithium Batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

Chromate Plating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

In Case Of Fire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

Appendix G

Pre -Commissioning Start-up Commissioning Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

Pre- Commissioning the Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

Appendix H

Specifications Drive Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

Index

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

8Rockwell Automation Publication 7000A-UM200G-EN-P - February 2020

Table of Contents

Notes:

Rockwell Automation Publication 7000A-UM200G-EN-P - February 2020 9

Preface

This document provides procedural information for managing the PowerFlex®

7000 medium voltage ‘A’ frame drives.

Summary of Changes This manual contains new and updated information as indicated in the

following table.

Who Should Use This Manual This manual is intended for use by personnel familiar with medium voltage

and solid-state variable speed drive equipment. The manual contains material

that enables regular operation and maintenance of the drive system.

What Is Not in This Manual This manual provides information specific to the maintenance of the

PowerFlex® 7000 ‘A’ frame drive. The manual excludes topics such as:

• Dimensional and electrical drawings that are generated for each

customer order.

• Spare part lists compiled for each customer order.

• Human Machine Interface (HMI) operation and configuration.

Rockwell Automation provides the site- and installation-specific electrical and

design information for each drive during the order process cycle. If they are not

available on site with the drive, contact Rockwell Automation®.

General Precautions

Topic Page

Added warning for motor filter capacitors and indicative fault codes 103

Changed input frequency to ±5% 199

ATTENTION: This drive contains ESD (electrostatic discharge) sensitive parts

and assemblies. Static control precautions are required when this assembly is

installed, tested, serviced, or repaired. Component damage can result if ESD

control procedures are not followed. If you are not familiar with static control

procedures, reference Allen-Bradley publication 8000-4.5.2,“Guarding

Against Electrostatic Damage”or any other applicable ESD protection

handbook.

ATTENTION: An incorrectly applied or installed drive can result in

component damage or a reduction in product life.Wiring or application

errors, such as, an undersized motor, incorrect or inadequate AC supply, or

excessive ambient temperatures can result in malfunction of the system.

10 Rockwell Automation Publication 7000A-UM200G-EN-P - February 2020

Preface

Additional Resources These publications contain additional information concerning “A” Frame

drives and related products from Rockwell Automation.

You can view or download publications at

http://www.rockwellautomation.com/global/literature-library/overview.page.

To request paper copies of technical documentation, contact your local

Allen-Bradley distributor or Rockwell Automation sales representative.

ATTENTION: Only personnel familiar with the PowerFlex 7000 Adjustable

Speed Drive (ASD) and associated machinery can plan or implement the

installation, start up, and subsequent maintenance of the system. Failure to

comply can result in personal injury and/or equipment damage.

Publication Description

7000-PP002 PowerFlex 7000 Air-Cooled Drives Product Profile

7000-TD002 PowerFlex 7000 MediumVoltage AC Drive (firmware revision 11or later) -

ForGe Control

7000-UM201 PowerFlex 7000 HMI Offering with Enhanced Functionality

7000-QS002 HMI Interface Board Software Updater and Firmware Download Procedure

7000-IN010 Handling, Inspection, and Storage of MediumVoltage Line Filter Capacitors

Industrial Automation Wiring and

Grounding Guidelines, publication

1770-4.1

Provides general guidelines for installing a Rockwell Automation industrial

system.

Product Certifications website,

rok.auto/certifications.Provides declarations of conformity, certificates, and other certification

details.

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Beliebte Gleichstromantrieb Handbücher anderer Marken

Chamberlain Garog

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Parker

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Festo

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Binks

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Danfoss

Danfoss VLT 2800 Series Technisches Datenblatt

ABB

ABB ACQ580-01 Series Installationshandbuch

YASKAWA

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GE D20A6 Bedienungsanleitung

Unex

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Geckodrive

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ABB

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WEG

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Beckhoff

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Lenze

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