Rockwell Automation Reliance electric FlexPak 3000 Bedienungsanleitung

FlexPak®

3000

Drive

Operator

Interface

Module

(OIM)

User’s

Guide

Instruction

Manual

D2-3344

Rockwell

Automation

Reliance

Electric

The

information

this

manual

subject

change

without

notice.

Throughout

this

manual,

the

following

notes

are

used

to alert

you

safety

considerations:

ATTENTION:

Identifies

information

about

practices

circumstances

that

can

lead

personal

injury

death,

property

damage,

economic

loss.

Important:

Identifies

information

that

critical

for

successful

application

and

understanding

the

product.

ATTENTION:

Only

qualified

electrical

personnel

familiar

with

the

construction

and

operation

this

equipment

and

the

hazards

involved

should

install,

adjust,

operate,

service

this

equipment.

Read

and

understand

this

section

its

entirety

before

proceeding.

Failure

observe

this

precaution

could

result

severe

bodily

injury

loss

life.

ATTENTION:

Pressing

the

OIM

immediately

starts

the

motor

the

control

source

set

KEYPAD.

Make

sure

the

motor

and

driven

machinery

are

safe

start

before

pressing

either

these

keys.

Failure

observe

this

precaution

could

result

severe

bodily

injury

loss

life.

Reliance,

FlexPak,

and

AutoMax

are

trademarks

Rockwell

International

its

subsidiaries.

Rockwell

International

Corporation

Introduction

the

FlexPak

OIM

1.1

1.2

Publications

«2.0...

ccecciecee

tere

ere

eerie

eee

eieneeeeeeenieeeeenieeeeeeeiaas

1-1

Getting

Assistance

from

Reliance

Electric...

cece

eee

eeee

eerie

1-1

Description

the

OIM

Keypad,

Display,

and

Indicators

2.1

2.2

3.4

3.2

3.3

3.4

4.1

4.2

4.3

4.4

5.1

5.2

5.3

5.4

KOYD

Ean

dee

ee ee

eee

teeta

aaaaeeeeeeenenes

2-1

The

DiSplay.....

aaa

eeee

erential

2-5

2.2.1

Drive

Status

Indicators

0.00...

eerie

rere

aaeeeeeeeeeeeneeeeerenaas

2-6

2.2.2

Key

INdICALOMS

0.00...

neeeeeee

tenet

2-6

2.2.3

Special

Display

Characters

............c

aae

ieee

erence

2-8

Powering

and

Adjusting

the

OIM

Powering

the

OIM

0.0...

near

reenter

eee

erent

tenaaeaeeeeeeenenes

3-1

Adjusting

the

Screen

Contrast...

inane

ieee

erent

3-2

Changing

the

Language

Displayed

the

OIM............:

cece

3-3

Scaling

Values

Displayed

the

OIM

00.0.0...

cece

etcetera

eae

eeee

tree

eeeaaeeas

3-4

3.4.1

Changing

the

Scaling

Speed,

Load,

and

Outer

Control

Loop

Units..

3-5

3.4.2

Scaling

Speed

Outer

Control

Loop

Units

Custom

Settings...........

3-6

Basics

Configuring

the

Drive

Using

the

OIM

Types

Parameters

...........

nee

tener

eerent

4-1

Accessing

OIM

Menus

and

Parameters

........0..c

cece

eaeee

tree

teeta

4-2

4.2.1

Accessing

the

Menus

2.00...

aaaeeeeeereerennaaa

4-2

4.2.2

Using

Help

Program

Mode

.............c

cee

eet

aaa

nese

eeereeeeaee

4-3

4.2.3

Accessing

the

Parameters

.00.........:

eee

aaneeeeeee

terete

4-4

4.2.4

Viewing

Parameter

ValU@S

00.0.0...

cee

adie

eerie

tie

4-5

4.2.5

Changing

Parameter

Values

.............

eee

eae

tree

teenie

4-5

4.2.6

Parameter

Values

That

Cannot

Changed..............c:

cece

eee

4-7

Using

Password

Protect

Configuration.

..........cccccsccecsceeeeeeeeeetnteneeaeeeeeees

4-7

Saving

and

Restoring

Parameter

Values

«00.0.0...

cece

eeeeeee

eeeneaaeaeeees

4-9

4.4.1

Using

Memory

Operations

Save

and

Restore

Parameter

Values.....4-9

4.4.2

Saving

Parameter

Values

When

Exiting

Program

Mode...............00

4-10

Using

Quick

Start

Preparing

for

QUICK

Start...

eee

tere

eee

reneeeeeeereeeeeteeeeeennaas

5-1

Using

the

Quick

Start

Exit

MONu......

enter

tree

aaeeeeeeeeeeertnaeeeeeen

5-1

Configuring

the

Drive

Using

Quick

Start...

ceeeseeeeeeeeeeeeeeeeenneeeeesenaeees

5-2

Self-Tuning

the

Current

Minor

and

Speed

LOOPS

........

ccc

ceeceeeeeeeeeteeeeeteeneeeeees

5-4

5.4.1

Setting

the

OIM

for

Self-TUNIINg

.......

cece

tetiaeeeeeeeeetie

5-4

5.4.2

Performing

the

Self-Tuning

Procedure.........

cee

eee

5-5

5.4.3

Exiting

Before

Self-Tuning

Complete...

ccc

eeeeeeeeeette

5-7

5.4.4

What

Fault

Occurs

During

Self-Tuning.............c:

seers

5-7

5.4.5

Self-Tune

Parameter

DeSCriptions

...........ccccccccccsssssseeeeeeeceeeeeseeseeeeeeeeeees

5-7

Quick

Start

Parameter

DeSCTIPtiONS

«0.0...

eect

eee

etetaaaaaeeees

5-8

5.5

Contents

Using

the

OIM

Monitor

and

Control

the

Drive

6.1

6.2

6.3

6.4

7.2

7.3

7.4

7.5

7.6

Using

the

OIM

Monitor

Drive

Output

«0.000...

ceeeeeeeeeeeeeeeeeeeeeeeteeeeeenaeees

6-1

6.1.1

Description

the

Monitor

Mode

Outputs

............cceeceteeeeeeeenteeeeeenaes

6-1

6.1.2

Selecting

the

Outputs

Monitor

........0....ccceeeeeeeeeeeeeeteteeeeeeeneeeeeenias

6-2

6.1.3

Using

Help

Monitor

Mode

0.0.00...

eee

etree

treeeaeeeeeereeenee

6-2

OTe

ice)

ale]

—

eee

6-2

6.2.1

About

the

Control

SOUrCE

.........

cece

eeeeeeeeeenneeeeeeeeeenineeeeeenieeeeeenaas

6-3

6.2.2

Setting

the

Control

SOUICE..........

eceeereeeeneeeeeeenteeeeeeeeeenneeeeeenieeeeeenaas

6-4

Changing

the

Manual

Reference

Using

the

OIM

...0.......ecccceceeeeteeeeettteeeeeenees

6-4

Using

the

OIM

Control

the

Drive

..0......

ccc

cceeeeeeeeeeeceeeeeseeeeeeeeeeeeennneeteeanees

6-5

6.4.1

Starting

the

Drive

oo...

eee

eetieeeeeeenneeeeeeeeeenneeeseeeneeeeeeeneas

6-5

6.4.2

Stopping

the

Drive

..0......

cece

eect

eee

ennne teers

tnneeeeeeeeetneeeeeetneeeeeeenaas

6-5

6.4.3

Changing

Drive

Direction...

eeceeeeeeeeeneeeeeeeeencieeeeeetnteeeeenaes

6-6

Troubleshooting

the Drive

Using

the

OIM

Identifying

Problems

Indicated

Faults

or Alarms

..........:c::ccccssceeeeeeeeteeseeeees

7-1

Reviewing

and

Resetting

Faults

and

Alarms

............:::ccsseceeeceeeeeeeeeeeenneaeeees

7-2

7.2.1

Reviewing

the

Fault

and

Alarm

LOgS

..........

ccc

cece

eeeeeeeeecaeeeeeereees

7-3

7.2.2

Resetting

Faults

and

Alarms

and

Clearing

the

Log$S

............:

cee

7-4

Using

Diagnostics

Solve

Drive

Problems

.............cccceieeneeeeeeeeeeeeeeteteaeeeeeees

7-5

Clearing

Programming

Error

MeSSag@...........:::ccceceeetee

eee

ette

etna

eaeeeeeetee

eee

7-6

Determining

Why

the

OIM

Not

Communicating

with

the

Drive...

7-6

Replacing

the

OIM

........

cer

eee

reer

rer

aeaeeeeeeeeeeeeeeeeentaaaeaeeaes

7-7

7.6.1

Preparing

Replace

the

OIM

...........

cece

ere

eae

aeaaeeeeeee

eee

7-7

7.6.2

Accessing

the

OIM

and

Disconnecting

from

the

Regulator

Board......7-7

7.6.3

Replacing

the

OIM

Circuit

Board

Only...

cece

eee

eeecaeeeeeereees

7-8

7.6.4

Replacing

the

Entire

OIM

ASSEMbly

...........

ccc

ccecceereeeeeeereeteetneneaeeeeeees

7-8

Resetting

the

ClOCK.......

ccc

rier

reer

rere

enna

eeeeeeeeeeeeeeeeeteneaeeneees

7-9

7.7

OIM

Siructure

FlexPak

3000

Main

u........c.ccccccccccccceeeeeccseeeecesseseeeeeeseeuueueeaueeseeeueeuvaaeeentes

A-1

A.2

Complete

OIM

Structure

...........ccccceccccceccececceseeeseeeeeeeeesaaeeessessesesseeserenss

A-1

FlexPak

3000

Drive

OIM

User’s

Guide

Figure

2.1

—

OIM

Keypad,

Display,

and

Indicators

«00...

eect

reer

eee

2-1

Figure

2.2

—

OIM

Display

Program

Mode

...........0:

ccc

eae

eeee

eee

teen

2-5

Figure

3.1

—

OIM

Power-Up

Sequence............:.

eee

aeeee

eee

ecnaaeeas

3-1

Figure

3.2

—

Contrast

Adjustment

Screen.

.....0.....cccccceccceeeeeeeetccieeeeeeeneeeeeenieeeeeenaas

3-2

Figure

3.3

—

Language

Selection

Screen

........0..cccccceecececcneeeeeeeeeeeieeeeesineeeeeennneeeeeees

3-3

Figure

3.4

—

Define

User

Units

...0.......ecceeccccteceeeetteeeeeeeettetieeeeeetiieeeeetiieeeeerenea

3-5

Figure

3.5

—

Define

Speed

Units

Screen

.............

eee

ian

nese seer

teeta

3-5

Figure

3.6

—

Define

Custom

Speed

Units

—

Tag

Screen...........:cceecceeeeee

eet

3-6

Figure

3.7

—

Define

Speed

Units

—

Full

Scale

Value

Screen.........0...0.

3-6

Figure

3.8

—

Define

Speed

Units

—

Decimal

Place

Screen............:::ccccceeeeeteeeeeeees

3-7

Figure

4.1

—

Main

Screen

..........cccccccccceeeeeeeeteteeeeeeetneeeeeeenenieeeeeeeieeeeesnieeeeerened

4-2

Figure

4.2

—

Main

Help

Screen

...........

cee

eer

aaa

eeee

eee

tenia

4-3

Figure

4.3

—

Example

the

Drive

Reference

Help

Screen...........::

cece

4-3

Figure

4.4

—

Example

Parameter

Help

Screen...

eee

reer

eee

tee

4-3

Figure

4.5

—

Selecting

the

Input/Output

Menu..........0.:ccceeeceeeceeeeeeeeeeeettieeeeettteeeeeee

4-4

Figure

4.6

—

Input/Output

Menu...

cece

cere

eeeeeieee

eee

enneeeeee

etieeeeeetiieeeertinieeeeeeaa

4-4

Figure

4.7

—

Meter

Outputs

Menu...........:cccccceceeceeeeeeeeeeeceeeeeeeentieeeeeeteeeeetiieeeeerenea

4-5

Figure

4.8

—

Example

Parameter

Entry

Screen...

ccc

eeescnneeeeeeeetenes

4-5

Figure

4.9

—

Parameter

Entry

Screen

with

List

Options.....0......

ceeeeeeeeeee

4-6

Figure

4.10

PASSWORD

Parameter

Entry

Screen

..0.0....

ccc

eeeecee

eee

eeeeeee

tee

4-8

Figure

4.11

—

Memory

Operations

SCreen...........:cccceccceeeeeeeeeteteeeeeeetieeeeetnieeeeerenea

4-9

Figure

4.12

—

Memory

Save

Screen.........cccccccecccceeeeeeeseneeeeeeeeicneeeserseeeeesieeeeeees

4-10

Figure

4.13

—

Parameters

Have

Been

Modified

Screen

....0.......cccccceecceteeeeeeneeeeeenes

4-10

Figure

4.14

—

Save

Current

Parameter

Values

Screen

...........:::ccccceeeeeeeeeeee

eee

tee

4-10

Figure

5.1

—

Quick

Start

Exit

M@Nnu........

eee

tier

anne

rere

aaeeeeeetieeeeenaeeeeree

5-1

Figure

5.2

—

First

Quick

Start

Parameter

Entry

Screen

..........:ccecseeeeeeeeeeeenneeeeee

5-3

Figure

5.3

—

Quick

Start

Complete

Screen.............cccccececceeeeeeeeeeecneeeeeesneeeetnieeeeerenea

5-3

Figure

5.4

—

Self-Tuning

Screen.........cccccccccceeeeeceeeneeeeeeeecneeeeeeeniaeeeeeeeneeeeeenieeeeeeenaas

5-6

Figure

5.5

—

Self-Tuning

Complete

Screen

...........cccccccccereeeeeseteceeeeeeeenteeeeetnieeeeerenea

5-6

Figure

6.1

—

First

Monitor

Mode

Screen

.............::c:e

cece

eee

aeeee

seen

eeeaaeeas

6-1

Figure

6.2

—

Second

Monitor

Mode

Screen............:

cece

ete

eae

seer

erent

6-2

Figure

6.3

CONTROL

SOURCE

SELECT

Screen

.....0.....cccesscseeeseeteeeeeeneeeeeeees

6-4

Figure

7.1

—

Example

Fault

Screen

.........cccccceceeeeeeeeeeeeeeeetetieeeeetieeeeetneeeeerenea

7-1

Figure

7.2

—

Example

Alarm

Screen.............:

cece

eri

nese

eter

teeta

7-2

Figure

7.3

—

Fault

Me@nu...........

nade

ee ee

erential

7-2

Figure

7.4

—

Alarm

..............

cece

tre

inner

erent

ninaeeeeeereneteeaaa

7-2

Figure

7.5

—

Example

Fault

Log

Screen

.........

ccc

cccececeeeeeeeeeteeeeeeeeeetneeeeetnneeeeerenea

7-3

Figure

7.6

—

Example

Fault

Detail

Screen...........

cece

eeeeeeeeetieeeeetnneeeeerenea

7-3

Figure

7.7

—

Example

Alarm

Detail

Screen...

eee

7-3

Figure

7.8

—

DiagnosticS

[email protected]

ccc

eee

terete

aaeeeee

eee

eetie

7-5

Figure

7.9

—

Reset

Clock

Message

Screen...

eaaeeeeeeeeee

enti

7-9

List

Figures

FlexPak

3000

Drive

OIM

User’s

Guide

Table

2.1

—

Programming

Key

DeSCriptiOns

...........

cece

anes

eee

teenie

2-2

Table

2.2

—

Control

Key

DeSCriptions

............c

ieee

eee

eases

eee

eeeteenaaeeas

2-4

Table

2.3

—

Drive

Status

INdICAtOIS........

eee

eter

teeter

eee

rte

tees

eeeteeeeetaeeeeenaees

2-6

Table

2.4

—

Key

Indicators

..........

aaa

aae

esse

teen

nenaaeeas

2-7

Table

2.5

—

Special

Display

CharacterS..............

cee

ete

aaa

seer

erent

2-8

Table

3.1

—

Parameter

Displays

That

are

Affected

by Scaled

Units..............

3-4

Table

5.1

—

Parameters

Configured

CML

and

Speed

Loop

Self-Tuning

.............

5-4

Table

6.1

—

Effect

Control

Source

and

Reference

Settings

the

AUTO/MANUAL

Indicator

and

OIM

DisplayS.............

cece

eteeaaeeeeee

eee

tneenaaeeas

6-3

Table

7.1

—

OIM

Failure

Causes

and

Solutions

.....0.....cccceecesseseeeeeeesneeeeeeneeeeeeenaas

7-6

List

Tables

FlexPak

3000

Drive

OIM

User’s

Guide

Introduction

the

FlexPak

OIM

The

FlexPak"™

Operator

Interface

Module

(01m)

keypad

and

display

that

connects

FlexPak

3000

drives.

communicates

serially

the

drive

Regulator

board

and

allows

you

change

drive

parameters,

operate

the

drive,

and

monitor

drive

operation.

Changing

Drive

Parameters

Drive

parameters

set

critical

information

about

the

drive,

such

the

motor

rated

amps

and

top

speed.

You

can

also

use

parameters

fine-tune

the

drive

for

your

application,

scale

inputs

and

outputs,

view

the

values

output

signals,

and

configure

remote

interfaces.

For

detail

accessing

parameters,

see

chapter

To view

and

set

the

most

critical

parameters

quickly,

you can use

the

oiM’s

Quick

Start

option,

described

chapter

Operating

the Drive

After

the

parameters

are

configured,

you

can

operate

the

drive

through

the

OI.

Operation

includes

setting

the

source

for

control

(Such

the

terminal

strip,

serial

port,

OIM)

and

starting

and

stopping

the

drive.

For

detail

these

functions,

see

chapter

Monitoring

Drive

Operation

During

normal

drive

operation,

the

OIM

displays

the

values

two

four

drive

outputs,

such

motor

speed

and

motor

load.

For

information

determining

which

outputs

are

displayed,

see

chapter

fault

alarm

occurs,

the

output

display

replaced

alarm

fault

message.

For

information

resolving,

clearing,

and

resetting

fault

and

alarm

messages,

see

chapter

1.1

Publications

This

manual

describes

how

use

the

oim

with

the

FlexPak

3000

drive.

For

information

drive

installation

and

drive

startup,

see

the

hardware

manual

shipped

with

your

drive.

For

parameter

descriptions

and

troubleshooting

procedures,

see

the

software

manual

shipped

with

your

drive.

1.2

Getting

Assistance

from

Reliance

Electric

you have

any

questions

problems

with

the

products

described

this

instruction

manual,

contact

your

local

Reliance

Electric

sales

office.

For

technical

assistance,

call

1-800-726-8112.

Introduction

the

FlexPak

OIM

1-1

1-2

FlexPak

3000

Drive

OIM

User’s

Guide

Andere Handbücher für Reliance electric FlexPak 3000

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