Rockwell Automation CNMD180W0ENNNC1 Bedienungsanleitung

Instruction Manual

Reach Drive User Manual

Manufactured for DBT

D2-3561

The information in this manual is subject to change without notice.

Throughout this manual, the following notes are used to alert you to safety considerations:

Important: Identifies information that is critical for successful application and understanding of the product.

ATTENTION: Identifies information about practices or circumstances that can lead to personal

injury or death, property damage, or economic loss.

ATTENTION: Only qualified electrical personnel familiar with the construction and operation of

this equipment and the hazards involved should install, adjust, operate, or service this equipment.

Read and understand this manual and other applicable manuals in their entirety before

proceeding. Failure to observe this precaution could result in severe bodily injury or loss of life.

ATTENTION: DC bus capacitors retain hazardous voltages after input power has been

disconnected. After disconnecting input power, wait five (5) minutes for the DC bus capacitors to

discharge and then check the voltage with a voltmeter to ensure the DC bus capacitors are

discharged before touching any internal components. Failure to observe this precaution could

result in severe bodily injury or loss of life.

ATTENTION: The drive can operate at and maintain zero speed. The user is responsible for

assuring safe conditions for operating personnel by providing suitable guards, audible or visual

alarms, or other devices to indicate that the drive is operating or may operate at or near zero

speed. Failure to observe this precaution could result in severe bodily injury or loss of life.

ATTENTION: Do not install modification kits with power applied to the drive. Disconnect and lock

out incoming power before attempting such installation or removal. Failure to observe this

precaution could result in severe bodily injury or loss of life.

ATTENTION: The drive start/stop/enable control circuitry includes solid state components. If

hazards due to accidental contact with moving machinery or unintentional flow of liquid, gas or

solids exist, an additional hardwired stop circuit may be required to remove the AC line to the

drive. An auxiliary braking method may be required.

ATTENTION: The drive contains ESD- (Electrostatic Discharge) sensitive parts and assemblies.

Static control precautions are required when installing, testing, servicing, or repairing the drive.

Erratic machine operation and damage to, or destruction of, equipment can result if this procedure

is not followed. Failure to observe this precaution can result in bodily injury.

ATTENTION: The user is responsible for conforming with all applicable local, national, and

international codes. Failure to observe this precaution could result in damage to, or destruction

of, the equipment.

Contents

CONTENTS

Chapter 1

Introduction

1.1 Who Should Use this Manual? ........................................................................ 1-1

1.2 Manual Conventions........................................................................................ 1-1

1.3 Identifying the Drive by Nameplate.................................................................. 1-1

1.4 Identifying the Drive by Model Number ........................................................... 1-2

Chapter 2

Installation/Wiring

2.1 AC Supply Source Considerations .................................................................. 2-1

2.1.1 Unbalanced or Ungrounded Distribution Systems ................................ 2-2

2.1.2 Input Power Conditioning ...................................................................... 2-2

2.2 General Grounding Requirements................................................................... 2-3

2.2.1 Safety Ground - PE ............................................................................... 2-4

2.2.2 Shield Termination - SHLD.................................................................... 2-4

2.2.3 RFI Filter Grounding.............................................................................. 2-5

2.3 Fuses and Circuit Breakers ............................................................................. 2-5

2.4 Power Wiring ................................................................................................... 2-5

2.4.1 Cable Types Acceptable for 200-600 Volt Installations......................... 2-5

2.4.2 Motor Cable Lengths ............................................................................. 2-5

2.4.3 Power Termination Location Notes ....................................................... 2-6

2.5 I/O Wiring......................................................................................................... 2-7

2.5.1 I/O Terminal Designations..................................................................... 2-8

2.5.2 Encoder Terminal Block ...................................................................... 2-11

2.5.3 Signal and Control Wire Types............................................................ 2-12

2.5.4 The I/O Control Board ......................................................................... 2-14

2.5.5 I/O Terminal Blocks............................................................................. 2-14

2.5.6 Hardware Enable Circuitry .................................................................. 2-15

2.5.7 Resistance Temperature Detector (RTD) Board ................................. 2-15

2.5.7.1 Connections .......................................................................... 2-17

2.5.7.2 Hardware .............................................................................. 2-17

2.5.7.3 Microcontroller Software ....................................................... 2-19

Chapter 3

Parameter Descriptions

3.1 Parameters ...................................................................................................... 3-2

3.2 Advanced Tuning Parameters (Vector Control Only) .................................. 3-141

Chapter 4

Troubleshooting

4.1 About Alarms ................................................................................................... 4-2

4.1.1 Alarm Descriptions ................................................................................ 4-3

4.2 About Faults .................................................................................................... 4-7

4.2.1 About the Fault Queue .......................................................................... 4-7

4.2.2 Clearing Faults ...................................................................................... 4-8

4.2.3 Fault Descriptions and Corrective Actions ............................................ 4-9

4.3 Testpoint Parameter ...................................................................................... 4-15

4.4 Troubleshooting the Drive Using the LCD HIM ............................................. 4-16

4.4.1 Accessing the Fault Queue ................................................................. 4-16

DBT Reach Drive User Manual

Appendix A

Technical Specifications........................................................................................... A-1

Appendix B

Logic Command/Status Words ................................................................................ B-1

Appendix C

HIM Overview........................................................................................................... C-1

Appendix D

Application Notes ..................................................................................................... D-1

Introduction

1-1

CHAPTER 1

Introduction

The purpose of this manual is to provide you with the basic information needed to

install, start-up, and troubleshoot the Reach Drive.

1.1 Who Should Use this Manual?

This manual is intended for qualified personnel. You must be able to program and

operate adjustable frequency AC drives devices. In addition, you must have an

understanding of the parameter settings and functions.

1.2 Manual Conventions

Parameter names: In most instances, parameter names are shown as the parameter

name followed by the parameter number.

For example: Ramped Speed (22).

1.3 Identifying the Drive by Nameplate

Each Reach Drive can be identified by its nameplate.

Figure 1.1 – Identifying the Drive by Nameplate

198

270

432-528

Nom. Coolant Pressure: 25psig

Input: 3 Phase, 47-63 Hz

MFD. in 2006 on AUG 15

3 Sec. Overload Amps

1 Min. Overload Amps

Continuous Amps

Base Hz (default)

AC Voltage Range

Output: 3 Phase, 0-400Hz

AC Voltage Range

Normal Duty Power

Amps

60 Hz

180

0-460

169

480V

150 HP

Serial Number: MEAZ0NNO

Original Firmware V. 1.001

Series: A

Cat No.

Made in the U.S.A. by Rockwell Automation Co. (FAC1C)

I/O:

Frame: 1

DBT

CNMD180W0ENNNC1

1-2

DBT Reach Drive User Manual

1.4 Identifying the Drive by Model Number

Each Reach Drive and Reach Drive Kit can be identified by its model number. The

model number is on the shipping label and drive nameplate. The model number

includes the drive and any factory-installed options.

Table 1.1 – Reach Drive Model Numbers

Part Model Number

Reach Drive CNMD180W0ENNNC1

ControNet Comm

Adapter Fiber Kit

CNM-CNETGF-11

Pump Control

Adapter Kit

CNM-PCTRL-11

Dynamic Brake

Resistor Kit

CNM-R2-019P600

Installation/Wiring

2-1

CHAPTER 2

Installation/Wiring

This chapter provides information on mounting and wiring the Reach Drive.

Most start-up difficulties are the result of incorrect wiring. Every precaution must be

taken to assure that the wiring is done as instructed. All items must be read and

understood before the actual installation begins

2.1 AC Supply Source Considerations

Reach Drives are suitable for use on a circuit capable of delivering up to a maximum

of 200,000 rms symmetrical amperes and a maximum of 600 volts.

If a system ground fault monitor (RCD) is to be used, only Type B (adjustable) devices

should be used to avoid nuisance tripping.

ATTENTION: The following information is merely a guide for proper

installation. Rockwell Automation cannot assume responsibility for the

compliance or the noncompliance to any code, national, local or

otherwise for the proper installation of this drive or associated equipment.

A hazard of personal injury and/or equipment damage exists if codes are

ignored during installation.

ATTENTION: To guard against personal injury and/or equipment

damage caused by improper fusing or circuit breaker selection, use only

the recommended line fuses/circuit breakers specified in Appendix A.

2-2

DBT Reach Drive User Manual

2.1.1 Unbalanced or Ungrounded Distribution Systems

2.1.2 Input Power Conditioning

Certain events on the power system supplying a drive can cause component damage

or shortened product life. The following events can cause such damage.

•The power system has power factor correction capacitors switched in and out of

the system, either by the user or by the power company.

•The power source has intermittent voltage spikes in excess of 6000 volts. These

spikes could be caused by other equipment on the line or by events such as

lightning strikes.

ATTENTION: Power distribution to Reach Drives is intended to be from

the ungrounded secondary of the system’s step down transformer.

Protective MOVs, the EMI Snubber Board, and common mode capacitors

(3 places) in the drive have been disconnected. They should typically be

reconnected in any application where the power distribution at the drive

is grounded. Refer to Figure 2.1

Figure 2.1 – Protective Circuit Connections for Grounded Drive Systems

SEE CONNECTION

DETAILS

CUT TY-WRAP

PULL INSULATED LEADS FREE

REMOVE INSULATED COVER

SEPARATE LEADS

REMOVE SCREW

FASTEN LUGS WITH SCREW TO FLANGE

TIGHTEN SCREW TO 28 in-lbs

TUCK LEADS BACK INTO UNIT

STEP 1

STEP 2

Installation/Wiring

2-3

•The power source has frequent interruptions.

If these conditions exist, it is recommended that the user install a minimum amount of

impedance between the drive and the source. This impedance could come from the

supply transformer itself, the cable between the transformer and drive or an additional

transformer or reactor.

2.2 General Grounding Requirements

The drive Safety Ground - PE must be connected to system ground. Ground

impedance must conform to the requirements of national and local industrial safety

regulations and/or electrical codes. The integrity of all ground connections should be

periodically checked.

For installations within a cabinet, a single safety ground point or ground bus bar

connected directly to building steel should be used. All circuits including the AC input

ground conductor should be grounded independently and directly to this point/bar.

Refer to Figure 2.2 and Table 2.1.

Figure 2.2 – Recommended Ground Locations

GROUNDPOINT

2-4

DBT Reach Drive User Manual

2.2.1 Safety Ground - PE

This is the safety ground for the drive that is required by code. This point must be

connected to adjacent building steel (girder, joist), a floor ground rod or bus bar (see

above). Grounding points must comply with national and local industrial safety

regulations and/or electrical codes.

2.2.2 Shield Termination - SHLD

The Shield terminal provides a grounding point for the motor cable shield. The motor

cable shield should be connected to this terminal on the drive (drive end) and the

motor frame (motor end). A shield terminating cable gland may also be used.

When shielded cable is used for control and signal wiring, the shield should be

grounded at the source end only, not at the drive end.

Table 2.1 – Power Termination Locations Notes

Terminal Description Notes

BR1 DC Brake (+) DB Resistor Connection

BR2 DC Brake (-)

DC+ DC Bus (+)

DC- DC Bus (-)

PE PE Ground

Motor Ground

U U (T1) To motor

V V (T2) To motor

W W (T3) To motor

R R (L1) AC Line Input Power

S S (L2) AC Line Input Power

T T (L3) AC Line Input Power

PS+ AUX (+) Auxiliary Control Voltage

PS- AUX (-) Auxiliary Control Voltage

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