Rockwell Automation Allen-Bradley PowerFlex 400P Series Bedienungsanleitung

400P

Adjustable

Frequency AC

Drive for

General Industrial

Applications

FRN 1.xx - 4.xx

Quick Start

400P

www.abpowerflex.com

fcover.fm Page 1 Wednesday, November 23, 2016 4:24 PM

Important User Information

Solid state equipment has operational characteristics differing from those of

electromechanical equipment. Safety Guidelines for the Application, Installation

and Maintenance of Solid State Controls (Publication SGI-1.1 available from your

local Rockwell Automation sales office or online at

http://www.rockwellautomation.com/literature) describes some important

differences between solid state equipment and hard-wired electromechanical

devices. Because of this difference, and also because of the wide variety of uses for

solid state equipment, all persons responsible for applying this equipment must

satisfy themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or

consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative

purposes. Because of the many variables and requirements associated with any

particular installation, Rockwell Automation, Inc. cannot assume responsibility or

liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of

information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written

permission of Rockwell Automation, Inc. is prohibited.

Throughout this manual, when necessary we use notes to make you aware of safety

considerations.

Important: Identifies information that is critical for successful application and

understanding of the product.

Allen-Bradley, Rockwell Automation, and PowerFlex are registered trademarks of Rockwell Automation, Inc.

DriveExplorer, DriveExecutive, and SCANport are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

WARNING: Identifies information about practices or circumstances

that can cause an explosion in a hazardous environment, which may

lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances

that can lead to personal injury or death, property damage, or economic

loss. Attentions help you:

•identify a hazard

•avoid the hazard

•recognize the consequences

Shock Hazard labels may be located on or inside the equipment (e.g.,

drive or motor) to alert people that dangerous voltage may be present.

Burn Hazard labels may be located on or inside the equipment (e.g.,

drive or motor) to alert people that surfaces may be at dangerous

temperatures.

fcover.fm Page 2 Wednesday, November 23, 2016 4:24 PM

Quick Start

PowerFlex 400P Adjustable

Frequency AC Drive

FRN 4.xx

This Quick Start guide summarizes the basic steps needed to install,

start-up and program the PowerFlex 400P Adjustable Frequency AC

Drive. The information provided Does Not replace the User Manual

and is intended for qualified drive service personnel only.

For detailed PowerFlex 400P information including EMC instructions,

application considerations and related precautions refer to the

PowerFlex 400P User Manual, publication 22P-UM001.

General Precautions

ATTENTION: To avoid an electric shock hazard, verify that the

voltage on the bus capacitors has discharged before performing any

work on the drive. Measure the DC bus voltage at the –DC and +DC

terminals or at the –DC and P2 terminals on the Power Terminal Block

(refer to Chapter 1 of the User Manual for Power Terminal

descriptions). The voltage must be zero.

A darkened LCD display and LEDs is not an indication that capacitors

have discharged to safe voltage levels.

ATTENTION: Only qualified personnel familiar with adjustable

frequency AC drives and associated machinery should plan or

implement the installation, start-up and subsequent maintenance of the

system. Failure to comply may result in personal injury and/or

equipment damage.

ATTENTION: This drive contains ESD (Electrostatic Discharge)

sensitive parts and assemblies. Static control precautions are required

when installing, testing, servicing or repairing this assembly.

Component damage may result if ESD control procedures are not

followed. If you are not familiar with static control procedures,

reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic

Damage” or any other applicable ESD protection handbook.

ATTENTION: An incorrectly applied or installed drive can result in

component damage or a reduction in product life. Wiring or application

errors, such as, undersizing the motor, incorrect or inadequate AC

supply, or excessive ambient temperatures may result in malfunction of

the system.

22P-QS001C-EN-P.fm Page 1 Thursday, March 30, 2017 5:55 PM

English-2 PowerFlex 400P Adjustable Frequency AC Drive Quick Start

•Mount the drive upright on a flat, vertical and level surface.

•Protect the cooling fan by avoiding dust or metallic particles.

•Do not expose to a corrosive atmosphere.

•Protect from moisture and direct sunlight.

Maximum Surrounding Air Temperature

ATTENTION: The bus regulator function is extremely useful for

preventing nuisance overvoltage faults resulting from aggressive

decelerations, overhauling loads, and eccentric loads. However, it can

also cause either of the following two conditions to occur.

1. Fast positive changes in input voltage or imbalanced input voltages

can cause uncommanded positive speed changes;

2. Actual deceleration times can be longer than commanded

deceleration times

However, a “Stall Fault” is generated if the drive remains in this state

for 1 minute. If this condition is unacceptable, the bus regulator must be

disabled (see parameter A187).

Mounting Considerations

Frame Screw Size Screw Torque

C M5 (#10-24) 2.45-2.94 N-m (22-26 lb.-in.)

D M8 (5/16 in.) 6.0-7.4 N-m (53.2-65.0 lb.-in.)

E M8 (5/16 in.) 8.8-10.8 N-m (78.0-95.3 lb.-in.)

F M10 (3/8 in.) 19.6-23.5 N-m (173.6-208.3 lb.-in.)

G M12 (1/2 in.) 33.5-41.0 N-m (296.5-262.9 lb.-in.)

H M12 (1/2 in.) 33.5-41.0 N-m (296.5-262.9 lb.-in.)

Frame Enclosure Rating Temperature Range Minimum Mounting

Clearances

C IP 20 -10° to 45°C (14° to 113°F) Figure 1: Option A

IP 30(1)

(1) Frame C drives require installation of the PowerFlex 400P IP 30 option kit to achieve

this rating.

-10° to 45°C (14° to 113°F) Figure 1: Option B

IP 20 -10° to 50°C (14° to 122°F) Figure 1: Option B

D, E, F,

G and H

IP 30 -10° to 45°C (14° to 113°F) Figure 2:

22P-QS001C-EN-P.fm Page 2 Thursday, March 30, 2017 5:55 PM

PowerFlex 400P Adjustable Frequency AC Drive Quick Start English-3

Minimum Mounting Clearances

Figure 1: Frame C Mounting Clearances

Figure 2: Frames D, E, F, G, and H Mounting Clearances

120 mm

(4.7 in.)

120 mm

(4.7 in.)

25 mm

(1.0 in.)

120 mm

(4.7 in.)

120 mm

(4.7 in.)

120 mm

(4.7 in.)

120 mm

(4.7 in.)

120 mm

(4.7 in.)

120 mm

(4.7 in.)

Mounting Option BMounting Option A

No clearance required

between drives.

Closest object that

may restrict air flow

through the drive heat

sink and chassis.

150 mm

(6.0 in.)

150 mm

(6.0 in.)

50 mm

(2.0 in.)

250 mm

(9.8 in.)

150 mm

(6.0 in.)

300 mm

(11.8 in.)

300 mm

(11.8 in.)

300 mm

(11.8 in.)

300 mm

(11.8 in.)

50 mm

(2.0 in.) 50 mm

(2.0 in.)

Frame D and E Frame F Frame G and H

22P-QS001C-EN-P.fm Page 3 Thursday, March 30, 2017 5:55 PM

English-4 PowerFlex 400P Adjustable Frequency AC Drive Quick Start

Ungrounded Distribution Systems

Phase to Ground MOV Removal

Jumper Location

Note: Frame D, G and H drives do not contain a MOV to ground

connection and are suitable for operation in both grounded and

ungrounded distribution systems without modification.

General Grounding Requirements

Required

Input Fusing

Required Branch

Circuit Disconnect

ATTENTION: PowerFlex 400P drives contain protective MOVs that

are referenced to ground. These devices must be disconnected if the

drive is installed on an ungrounded or resistive grounded distribution

system.

R/L1

S/L2

T/L3

1234

Three-Phase

AC Input

Jumper

Frame C Frame E and F

Important:

Tighten screw

after jumper removal.

22P-QS001C-EN-P.fm Page 4 Thursday, March 30, 2017 5:55 PM

PowerFlex 400P Adjustable Frequency AC Drive Quick Start English-5

Refer to the PowerFlex 400P User Manual, publication 22P-UM001

for details on how to comply with the Low Voltage (LV) and

Electromagnetic Compatibility (EMC) Directives.

EMC Line Filters

CE Conformity

480V 50/60 Hz 3-Phase 480V 50/60 Hz 3-Phase

kW HP Catalog Number kW HP Catalog Number

2.2 3.0 22-RF018-CS 45 60 22-RFD100

4.0 5.0 22-RF018-CS 55 75 22-RFD150

5.5 7.5 22-RF018-CS 75 100 22-RFD180

7.5 10 22-RF018-CS 90 125 22-RFD208

11 15 22-RF026-CS 110 150 22-RFD208

15 20 22-RFD036 132 200 22-RFD323

18.5 25 22-RFD050 160 250 22-RFD480

22 30 22-RFD050 200 300 22-RFD480

30 40 22-RFD070 250 350 22-RFD480

37 50 22-RFD100

Drive Ratings

Catalog

Number

Output Ratings Input Ratings Branch Circuit Protection Power

Dissipation

kW (HP)(1) Amps(2) Voltage

Range kVA Amps Fuses(3) 140M Motor

Protectors(4) Contactors IP20 Open

Watts

380 - 480V AC – 3-Phase Input, 0 - 460V 3-Phase Output

22P-D6P0N103 2.2 (3.0) 6 340-528 6.3 7.5 10 140M-D8E-C10 100-C09 105

22P-D010N103 4.0 (5.0) 10.5 340-528 10.9 13 20 140M-D8E-C16 100-C16 171

22P-D012N103 5.5 (7.5) 12 340-528 11.9 14.2 20 140M-D8E-C16 100-C23 200

22P-D017N103 7.5 (10) 17 340-528 15.3 18.4 25 140M-D8E-C20 100-C23 267

22P-D022N103 11 (15) 22 340-528 19.2 23 30 140M-F8E-C32 100-C30 329

22P-D030N103 15 (20) 30 340-528 25.8 31 40 140M-F8E-C32 100-C37 435

22P-D038A103 18.5 (25) 38 340-528 33.3 40 50 140M-F8E-C45 100-C60 606

22P-D045A103 22 (30) 45.5 340-528 39.1 47 60 140-CMN-6300 100-C60 738

22P-D060A103 30 (40) 60 340-528 53.3 64 80 140-CMN-9000 100-C85 664

22P-D072A103 37 (50) 72 340-528 60.7 73 100 140-CMN-9000 100-C85 1019

22P-D088A103 45 (60) 88 340-528 74.9 90 125 – 100-D110 1245

22P-D105A103 55 (75) 105 340-528 89 107 150 – 100-D140 1487

22P-D142A103 75 (100) 142 340-528 124.8 150 200 – 100-D180 2043

22P-D170A103 90 (125) 170 340-528 142 170 250 – 100-D250 2617

22P-D208A103 110 (150) 208 340-528 167 200 250 – 100-D250 3601

22P-D260A103 132 (200) 260 340-528 196 235 300 – 100-D300 3711

22P-D310A103 160 (250) 310 340-528 242 290 400 – 100-D420 4208

22P-D370A103 200 (300) 370 340-528 304 365 500 – 100-D420 4916

22P-D460A103 250 (350) 460 340-528 387 465 600 – 100-D630 6167

(1) Ratings based on Normal Duty application only.

(2) Current ratings based on ambient temperature of 45°C.

(3) Recommended Fuse Type: UL Class J, CC, T or Type BS88; 600V (550V) or equivalent.

(4) Refer to the Bulletin 140M Motor Protectors Selection Guide, publication 140M-SG001… to

determine the frame and breaking capacity required for your application.

22P-QS001C-EN-P.fm Page 5 Thursday, March 30, 2017 5:55 PM

English-6 PowerFlex 400P Adjustable Frequency AC Drive Quick Start

Specifications, Fuses and Circuit Breakers

Category Specification

Agency

Certification

Marked for all applicable European Directives

EMC Directive (2014/30/EU)

EN 61800-3

Low Voltage Directive (2014/35/EU)

EN 61800-5-1

Protection Bus Overvoltage Trip: 380-460V AC Input: 810V DC bus voltage (equivalent to 575V AC

incoming line)

Bus Undervoltage Trip: 380-480V AC Input: 390V DC bus voltage (equivalent to 275V AC

incoming line)

Power Ride-Thru: 100 milliseconds

Logic Control Ride-Thru: 0.5 seconds minimum, 2 seconds typical

Electronic Motor Overload

Protection:

I2t protection - 110% for 60 seconds (Provides Class 10

protection)

Overcurrent: 180% hardware limit, 220% instantaneous fault

Ground Fault Trip: Phase-to-ground on drive output

Short Circuit Trip: Phase-to-phase on drive output

Electrical Efficiency: 97.5% at rated amps, nominal line voltage

Control Output Frequency: 0-320 Hz (programmable)

Control

Inputs

Digital: Quantity: (3) Semi-programmable

(4) Programmable

Type

Source Mode (SRC):

Sink Mode (SNK):

18-24V = ON, 0-6V = OFF

0-6V = ON, 18-24V = OFF

Analog: Quantity: (1) Isolated, –10 to 10V or 4-20 mA

(1) Non-isolated, 0 to 10V or 4-20 mA

Specification

Resolution:

0 to 10V DC Analog:

4-20mA Analog:

External Pot:

10-bit

100k ohm input impedance

250 ohm input impedance

1-10k ohm, 2 Watt minimum

Control

Outputs

Relay: Quantity: (2) Programmable Form C

Specification

Resistive Rating:

Inductive Rating:

3.0A at 30V DC, 3.0A at 125V, 3.0A at 240V AC

0.5A at 30V DC, 0.5A at 125V, 0.5A at 240V AC

Optional

Relay

Card:

Quantity: (6) Optional Programmable Form A

(Not available for Frame C drives)

Specification

Resistive Rating:

Inductive Rating:

0.1A at 30V DC Class II circuits, 3.0A at 125V,

3.0A at 240V AC

0.1A at 30V DC Class II circuits, 3.0A at 125V

3.0A at 240V AC

Opto: Quantity: (1) Programmable

Specification: 30V DC, 50mA Non-inductive

Analog: Quantity: (2) Non-Isolated, 0-10V or 4-20mA

Specification

Resolution:

0 to 10V DC Analog:

4-20mA Analog:

10-bit

1k ohm minimum

525 ohm maximum

22P-QS001C-EN-P.fm Page 6 Thursday, March 30, 2017 5:55 PM

PowerFlex 400P Adjustable Frequency AC Drive Quick Start English-7

Figure 3: Power Terminal Blocks

Power Wiring

R/L1 S/L2 T/L3 P1 P2 DC– U/T1 V/T2 W/T3

Frame E:

480V

55-75kW

(75-100HP)

Frame D

R/L1 S/L2 T/L3 P1 P2 DC– U/T1 V/T2 W/T3

Frame C

R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 P2 P1

BR–BR+DC+DC–

Frame E:

480V

37-45kW

(50-60HP)

R/L1S/L2T/L3 P1 P2 DC– U/T1V/T2W/T3

R/L1 S/L2 T/L3 P1 P2 DC– U/T1 V/T2 W/T3

Frame F

Frame G

Frame H

R/L1

S/L2

T/L3

P1 P2 DC–

DC–

DC+

U/T1

V/T2

W/T3

See note on the

following page.

22P-QS001C-EN-P.fm Page 7 Thursday, March 30, 2017 5:55 PM

English-8 PowerFlex 400P Adjustable Frequency AC Drive Quick Start

Important: For Frame E, 480V 55-75 kW (75-100 HP) drives, take care

to place the wire beneath the jumper and not above it when

connecting to terminals P1 and P2.

Terminal (1) Description

R/L1, S/L2, T/L3 3-Phase Input

U/T1 To Motor U/T1

Switch any two motor

leads to change

forward direction.

V/T2 To Motor V/T2

W/T3 To Motor W/T3

P2, P1

DC Bus Inductor Connection

Drives are shipped with a jumper between Terminals

P2 and P1. Remove this jumper only when a DC Bus

Inductor will be connected. Drive will not power up

without a jumper or inductor connected.

DC–, DC+ DC Bus Connection (Frame C and H Drives)

P2, DC– DC Bus Connection (Frame D, E, F and G Drives)

BR+, BR– Not Used

Safety Ground - PE

(1) Important: Terminal screws may become loose during shipment. Ensure that all

terminal screws are tightened to the recommended torque before applying power to

the drive.

P1 P2 DC- P1 P2 DC-

Wire

Jumper Wire

Jumper

Correct Incorrect

Bottom view of terminal block and wire

22P-QS001C-EN-P.fm Page 8 Thursday, March 30, 2017 5:55 PM

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