Rockwell Automation RELIANCE ELECTRIC SP120 Bedienungsanleitung

Instruction Manual

Using the SP120 AC Drive

Demo Unit

M/N D1SP1201

D2-3471

The information in this manual is subject to change without notice.

Throughout this manual, the following notes are used to alert you to

safety considerations:

Important: Identifies information that is critical for successful

application and understanding of the product.

ATTENTION: Identifies information about practices or

circumstances that can lead to personal injury or death,

property damage, or economic loss.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

ATTENTION: Only qualified personnel familiar with the

construction and operation of this equipment and the

hazards involved should install, adjust, operate, and/or

service this equipment. Read and understand this

document in its entirety before proceeding. Failure to

observe this precaution could result in severe bodily

injury or loss of life.

ATTENTION: After disconnecting input power, wait two

minutes to insure that DC bus capacitors are

discharged. Failure to observe this precaution could

result in severe bodily injury or loss of life.

ATTENTION: The user is responsible for conforming

with all applicable local and national codes. Failure to

observe this precaution could result in severe bodily

injury or loss of life.

ATTENTION: Checking the direction of motor rotation

requires rotating parts and/or electrical circuits to be

exposed. Stay clear if the motor must be running.

Disconnect, lockout, and tag the power source if contact

must be made. Failure to observe this precaution could

result in severe bodily injury or loss of life.

Contents

CONTENTS

Chapter 1 Introduction

1.1 What is a Variable-Speed Drive?.......1-1

1.2 About the SP120 Drive ......................1-1

Chapter 2 Setting up the Demo Unit

2.1 Demo Unit Components and Wiring ..2-1

2.2 Connecting Power to the Demo Unit .2-2

Chapter 3 Programming Basics

3.1 Parameter Menu Structure ................3-1

3.2 Parameter Types ...............................3-2

3.3 How to Display and Adjust

Parameter Values Using the Keypad.3-2

Chapter 4 Running the Demo Unit

4.1 The Labs............................................4-1

Chapter 5 Troubleshooting the Demo Unit

Using the SP120 AC Drive Demo Unit

Introduction

1-1

CHAPTER 1

Introduction

This manual describes how to use the SP120 demo unit.

For complete product information, refer to the SP120 AC

Drive Installation and Operation Manual (D2-3456).

1.1 What Is a Variable-Speed Drive?

A variable-speed drive is an electronic device that controls

the speed, torque, horsepower, and direction of an AC or DC

motor.

Variable-speed drives offer:

• Improved process control by enabling you to control

virtually any process variable and to control your process

remotely with electrical interfaces.

• Reduced operating costs by enabling you to match the

motor speed to the load requirements.

• Reduced maintenance by providing a “soft-start” capability

that limits inrush current to reduce stress on mechanical

parts.

1.2 About the SP120 Drive

The SP120 drive is best suited for applications with these

requirements:

• A three-phase 1/4 to 5 HP AC induction motor is used

• 115 V, 230 V, or 460 V input is available

• On-board operator controls are desired

1-2

Using the SP120 AC Drive Demo Unit

The SP120 drive comes standard with four control selections

to meet specific application requirements:

•Speed potentiometer

•Single-channel analog input

•Preset speeds (up to 15)

•PID

Setting Up the Demo Unit

2-1

CHAPTER 2

Setting Up the Demo Unit

Before running the demo, take a moment to become familiar

with the demo unit components and how the unit is wired.

2.1 Demo Unit Components and Wiring

Figure 2.1 –SP120 AC Drive Demo Components and Wiring

RUN

MIN

MAX

PRG

FWD/REV STOP/RUN LAMP

SPD POT

METER

FUSE

BLUE

RED

BLACK

SEC.

230V

BLUE

NL1

YELLOW

ORANGE

P24

WHITE

LFMCM2

GRAY

VIOLET

RED

BROWN

HOO1

BLUE

GREEN

45L

BLACK

JUMPER

MOTOR

TRANSFORMER

GND

AC INPUT

GND

C01 C02 CONF OUT

SPEED

SP120

DRIVE

TOGGLE

SWITCHES

INDICATOR

LAMP

SPEED

POT

METER

2-2

Using the SP120 AC Drive Demo Unit

2.2 Connecting Power to the Demo Unit

The SP120 AC drive demo unit is powered by a grounded

115 VAC input. Follow these steps to connect the power cord

to the demo unit.

Step 1. Stand the demo unit on a flat surface with the

handle and cover latches facing you.

Step 2. Open both latches and lift the cover. Then slide the

cover to the right to remove.

Step 3. The power cord is stored in the cover of the demo

unit. Press down on the spring-loaded fasteners

inside the cover to access the power cord.

Step 4. Turn the demo unit around and stand it on its feet so

that it faces you.

Step 5. Plug the power cord into the receptacle on the left

side of the demo unit.

Step 6. Plug the power cord into a grounded 115 VAC

outlet.

Step 7. Use the on/off switch located next to the power cord

to apply power to the unit.

Programming Basics

3-1

CHAPTER 3

Programming Basics

To program the drive for a specific application, you display

the appropriate parameter and adjust it as required. The

parameters are used to define characteristics of the drive.

3.1 Parameter Menu Structure

Note that the dand Fgroup parameters are displayed in

sequence, but the A, b, and C parameters are grouped. You

must select the group before you can view the parameters

within that group.

Figure 3.1 –Parameter Menu Structure

Parameter

Entr

Savin

entered

Parameters

d01

d01d01d01d01

F04

C ..

A ..

F01

b ..

d16

A01

A98

b01

b92

C01

C91

PROG

Parameter

Group Description

d Display and Diagnostic Parameters (Read Only)

F Basic Function Parameters

A Advanced Function Parameters

b Advanced Control and Protection Parameters

C Intelligent I/O and Communication Parameters

3-2

Using the SP120 AC Drive Demo Unit

3.2 Parameter Types

There are three types of parameters:

•Tunable parameters can be adjusted or changed while the

drive is running or stopped.

•Configurable parameters can be adjusted or changed

only while the drive is stopped.

•Read-only parameters cannot be adjusted.

3.3 How To Display and Adjust Parameter

Values Using the Keypad

The keypad is located on the front panel of the drive. You

must open the cover to access the programming keys.

Figure 3.1 –SP120 Keypad with LEDs Identified

POWER

PRG

RUN

MIN MAX

PROG

Power LED is on when

power is applied to the drive

Hz LED is on when output

speed is displayed

A LED is on when output

current is displayed

Speed pot LED is on when

the drive’s speed pot is

active.

Speed potentiometer.

Run LED is on when

drive is responding

to start command.

PRG

LED

is on

when drive is in

program mode.

Start key LED is on

when the start key

is active.

Open the drive’s cover

to access the

programming keys.

SP120 Drive with Front Cover Open

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