Rockwell Automation Allen-Bradley PowerFlex 755T Series Betriebsanleitung

Programming Manual

PowerFlex Drives with

TotalFORCE Control

Firmware Revision 10.xxx…11.xxx

Original Instructions

Front Cove r

This manual links to PowerFlex Drives with TotalFORCE Control Parameters Reference Data,

publication 750-RD101, for parameters and PowerFlex Drives with TotalFORCE Control Conditions

Reference Data, publication 750-RD102, for fault, alarm, and condition codes. Download the

spreadsheets now for offline access.

2Rockwell Automation Publication 750-PM101B-EN-P - April 2022

PowerFlex Drives with TotalFORCE Control Programming Manual

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and

operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize

themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to

be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be

impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use

or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for

actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software

described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is

prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Labels may also be on or inside the equipment to provide specific precautions.

The following icon may appear in the text of this document.

Rockwell Automation recognizes that some of the terms that are currently used in our industry and in this

publication are not in alignment with the movement toward inclusive language in technology. We are proactively

collaborating with industry peers to find alternatives to such terms and making changes to our products and content.

Please excuse the use of such terms in our content while we implement these changes.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,

which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous

voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may

reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to

potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL

Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Identifies information that is useful and can help to make a process easier to do or easier to understand.

Rockwell Automation Publication 750-PM101B-EN-P - April 2022 3

Table of Contents

Preface

Summary of Changes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Access Fault Codes and Parameter List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Download Firmware, AOP, EDS, and Other Files . . . . . . . . . . . . . . . . . . . . 5

Chapter 1

Overview Parameter Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Startup Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

CIP Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Apply and Remove Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Chapter 2

Parameter Organization Parameter Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

About Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Parameter Access Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Parameter References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

How Drive Parameters are Organized. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Overview and System Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Predictive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Chapter 3

PowerFlex 755T Control Block

Diagrams

Diagram Conventions and Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Line Side Converter Control Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Motor Side Inverter Control Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Chapter 4

Troubleshooting Fault and Alarm Code Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Configurable Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Viewing Faults, Alarms, Events, and Exceptions . . . . . . . . . . . . . . . . . . . 88

HIM Indication (Fault Display Screen) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Manually Clearing Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Status Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Setting Factory Defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Fan Usage by Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Hardware Service Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Fault and Alarm Display Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Common Symptoms and Corrective Actions. . . . . . . . . . . . . . . . . . . . . . 102

Testpoint Codes and Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Reset as Shipped . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

Recovery Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Secure Erase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

4Rockwell Automation Publication 750-PM101B-EN-P - April 2022

Table of Contents

Configurable LCL Filter Capacitor Failure Response. . . . . . . . . . . . . . . 115

Configurable LCL Filter Capacitor Over Resonance Response . . . . . . 115

PowerFlex 755T Lifting/Torque Proving . . . . . . . . . . . . . . . . . . . . . . . . . . 116

Technical Support Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Appendix A

Permanent Magnet Motors Compatible Allen-Bradley Servo Motors . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

Rockwell Automation Publication 750-PM101B-EN-P - April 2022 5

Preface

This publication contains the basic information to start up and troubleshoot

PowerFlex® 750T Products with TotalFORCE® Control, firmware revision 10

and later.

Firmware revisions 6 and earlier are documented in the PowerFlex Drives with

TotalFORCE Control Programming Manual (firmware revision 6.xxx and

earlier), publication 750-PM100.

This publication is intended for qualified personnel.

• You must understand the hazards that are associated with

electromechanical equipment installations.

• You must understand and follow all applicable local, national, and/or

international electrical codes.

• You must be able to program and operate adjustable frequency AC drive

devices.

• You must have an understanding of the parameter settings and

functions.

Summary of Changes This publication contains the following new or updated information. This list

includes substantive updates only and is not intended to reflect all changes.

Translated versions are not always available for each revision.

Access Fault Codes and

Parameter List

Download Firmware, AOP,

EDS, and Other Files

Download firmware, associated files (such as AOP, EDS, and DTM), and access

product release notes from the Product Compatibility and Download Center at

rok.auto/pcdc.

Topic Page

Parameter descriptions and fault, alarm, event, and exception codes are now available in

separate publications. 5

Added information on when the Set Defaults operation for a peripheral device also resets the

host product. 100

PowerFlex 755TS drives added to Fan Usage by Product section 100

Reset as Shipped procedure clarified. 112

Added information on the Recovery Mode function. 113

Added information on the Secure Erase function. 114

Added Appendix A - Permanent Magnet Motors listing. 119

Additional Resources table lists new parameter descriptions and fault, alarm, event, and

exception code publications and PowerFlex 755TS product publications. 127

This manual links to PowerFlex Drives with TotalFORCE Control

Parameters Reference Data, publication 750-RD101, for parameters

and PowerFlex Drives with TotalFORCE Control Conditions Reference

Data, publication 750-RD102, for fault, alarm, event, and exception

codes. Download the spreadsheets for offline access.

6Rockwell Automation Publication 750-PM101B-EN-P - April 2022

Preface

Notes:

Rockwell Automation Publication 750-PM101B-EN-P - April 2022 7

Chapter 1

Overview

Parameter Descriptions TotalFORCE control parameters are listed in the Microsoft® Excel®

spreadsheet publication that is available on at rok.auto/literature.

To view the parameter descriptions and for full functionality (filter and

search), open the file in the Microsoft Excel application.

Startup Information See the PowerFlex 750-Series AC Drives with TotalFORCE Control Quick Start

for detailed startup The procedure in this Startup chapter is designed to guide

you through the 12 basic steps that are required to start up your PowerFlex®

750-Series product with TotalFORCE control for the first time for simple

applications.

CIP Security CIP Security™ is a standard, open-source communication mechanism that

helps to provide a secure data transport across an EtherNet/IP™ network. CIP

Security lets CIP™-connected devices authenticate each other before

transmitting and receiving data.

CIP Security uses the following security properties to help devices protect

themselves from malicious communication:

• Device Identity and Authentication

• Data Integrity and Authentication

• Data Confidentiality

Rockwell Automation uses the following products to implement CIP Security:

• FactoryTalk® Policy Manager software (includes FactoryTalk System

Services, version 6.20 or later)

• FactoryTalk Linx software, version 6.11 or later (lets workstation software

communicate securely using CIP Security)

• Studio 5000 Logix Designer® application, version 31.00.00 or later This

application is required to interface with CIP Security-enabled Logix

controllers. The minimum application version varies by controller

product family.

Use this link to access the PowerFlex Drives with TotalFORCE Control

Parameters Reference Data, publication 750-RD101, for parameters.

Download the spreadsheet for offline access.

8Rockwell Automation Publication 750-PM101B-EN-P - April 2022

Chapter 1 Overview

For more information on CIP Security, for example, a list of CIP Security-

capable products and publications that describe how to use the products,

including limitations and considerations, see the following:

•https://www.rockwellautomation.com/en-us/capabilities/

industrialsecurity/security-products/cip-security.html

• CIP Security with Rockwell Automation Products Application Technique,

publication SECURE-AT001

Apply and Remove Power The following procedures describe how to energize PowerFlex 755T products in

both stand-alone and in system installations.

755TL and TR Drives without 24V Auxiliary Power

This procedure applies to drives without 24V auxiliary power.

Energize

Energize the product in the following sequence:

1. Energize three-phase power (A).

2. Turn the fused disconnect handle (B) to the ‘On’ position.

De-energize

De-energize the product in the following sequence:

1. Turn the fused disconnect handle (B) to the ‘Off’ position.

2. De-energize three-phase power (A). This may not be needed.

(A)

(B)

Three-phase Power

Input Bay Power Bay

Rockwell Automation Publication 750-PM101B-EN-P - April 2022 9

Chapter 1 Overview

755TL and TR Drives with 24V Auxiliary Power

This procedure covers drives with 24V auxiliary power.

Energize

Energize the product in the following sequence:

1. Leave 24V auxiliary power (C) energized when the drive is not in

operation. This keeps up the control and communication.

2. Energize three-phase power (A).

3. Turn the fused disconnect switch (B) to the ‘On’ position.

4. After drive boots up, clear faults related to the three-phase outage.

De-energize

De-energize the product in the following sequence:

1. Turn the fused disconnect switch (B) to the ‘Off’ position.

2. De-energize three-phase power (A). This may not be needed.

Leave 24V auxiliary power (C) energized when the drive is not in operation.

IMPORTANT This procedure assumes that 24V auxiliary power was not removed when

the product was de-energized. If you are conducting an initial powerup,

or if 24V auxiliary power was removed, only apply 24V auxiliary power as

the final step in the Energize sequence.

(A)

(B)

Three-phase Power

(C)

24V Auxiliary Power

Input Bay Power Bay

10 Rockwell Automation Publication 750-PM101B-EN-P - April 2022

Chapter 1 Overview

Systems with 755TM Bus Supplies and Common Bus Inverters

This procedure covers systems without 24V auxiliary power and without

separate 240V control power.

Bus supplies ordered with the –C1 Control Transformer option do not require

separate 240V control power.

Energize

Energize the product in the following sequence:

1. Leave the Control Power switches (E) for the Common Bus Inverters in

the ‘On’ position when the drive system is not in operation.

2. Leave the DC Precharge switches (F) for the Common Bus Inverters in

the ‘On’ position when the drive system is not in operation. This step is

not required for Common Bus Inverters without DC Precharge.

3. Energize three-phase power (A).

4. Turn the fused disconnect switch (B) to the ‘On’ position.

De-energize

De-energize the product in the following sequence:

1. Turn the fused disconnect switch (B) to the ‘Off’ position.

2. De-energize three-phase power (A). This may not be needed.

3. Leave the Control Power switches (E) for the Common Bus Inverters in

the ‘On’ position when the drive system is not in operation.

4. Leave the DC Precharge switches (F) for the Common Bus Inverters in

the ‘On’ position when the drive system is not in operation. This step is

not required for Common Bus Inverters without DC Precharge.

(A)

(B)

Three-phase Power

(F) (F)

(E)

Input Bay Power Bay Power Bay Power BayControl

Bay

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