Rockwell Automation Allen-Bradley QuickStick 150 Bedienungsanleitung

User Manual Original Instructions

QuickStick 150 User Manual

Catalog Numbers

MMI-QS-S10E10, MMI-QS-S10E05, MMI-QS-S10E03

2Rockwell Automation Publication MMI-UM047A-EN-P - May 2023

QuickStick 150 User Manual

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and

operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize

themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to

be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be

impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use

or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for

actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software

described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is

prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

The following icon may appear in the text of this document.

Additional Safety Information

Although every effort is made to keep this manual accurate and up-to-date, MagneMotion® and Rockwell Automation® assumes no

responsibility for any errors, omissions, or inaccuracies. Information that is provided in this manual is subject to change without

notice. Any sample code that is referenced in this manual or included with MagneMotion software is included for illustration only

and is, therefore, unsupported.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

Identifies information that is useful and can help to make a process easier to do or easier to understand.

Rockwell Automation recognizes that some of the terms that are currently used in our industry and in this publication

are not in alignment with the movement toward inclusive language in technology. We are proactively collaborating with

industry peers to find alternatives to such terms and making changes to our products and content. Please excuse the

use of such terms in our content while we implement these changes.

ATTENTION: For additional safety notices and definitions, see the Notes, Safety Notices, and Symbols section

and/or the Symbol Identification section.

Rockwell Automation Publication MMI-UM047A-EN-P - May 2023 3

Table of Contents

Preface

Prerequisites. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Appropriate Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Notes, Safety Notices, and Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Safety Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Personnel Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Equipment Safety Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Symbol Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Mechanical Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Electrical Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Magnetic Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Handling Magnet Arrays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Chapter 1

QuickStick 150 Transport

System Overview

Transport System Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Motors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Magnet Array . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Static Brushes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Paths. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Guideways . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Motor Controllers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Nodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Node Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Additional Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Transport System Software Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Getting Started with the QuickStick 150 Transport System. . . . . . . . . . . . . . . . . . . . . . . 29

Chapter 2

Component Specifications and

Identification

QuickStick 150 Transport System Hazard Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

QuickStick 150 Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Catalog Number Explanation for Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Motor Label Identification and Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Motor Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

QuickStick 150 Power Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Catalog Number Explanation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

QuickStick Magnet Array . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Catalog Number Explanation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Mechanical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Magnet Array Label and Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

4Rockwell Automation Publication MMI-UM047A-EN-P - May 2023

Table of Contents

Chapter 3

Motor Connections Motor Electrical Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Motor Ethernet Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Chapter 4

Installation Required Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Unpacking and Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Unpacking and Moving Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

QuickStick 150 Motor and Magnet Array Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Install Motor Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Mounting the Motors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Magnet Array Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Connecting Motors and Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Facilities Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Check-out and Power-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

System Check-out. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

System Power-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Motor Software Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

System Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Vehicle Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Chapter 5

Operation Motion Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Motor Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Motor Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Motor Cogging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Motor Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Block Acquisition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Block Ownership . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Block Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Anti-Collision. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Safe Stopping Distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Thrust Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Automatic Vehicle Queue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Vehicle Length Through Curves and Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Locating Vehicles During Startup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Power Regenerated by a Vehicle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Power Management Within the QS 150 Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Soft Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Block Level Power Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Node Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Track Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

FastStop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Rockwell Automation Publication MMI-UM047A-EN-P - May 2023 5

Table of Contents

Transport System Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Power-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Normal Running. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Safe Shut-down. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Chapter 6

Maintenance Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Spray Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Wear Surface Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Cable Connection Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Hardware Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Cleaning Magnet Arrays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Motor Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Replacing Motors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Programming Replaced Motors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Ordering Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Shipping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Chapter 7

Troubleshooting Initial Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Power-Related Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Power Related Warnings and Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Power Related Fault Resolution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Node Controller Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Communication Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Motion Control Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Fault Light Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101

6Rockwell Automation Publication MMI-UM047A-EN-P - May 2023

Table of Contents

Notes:

Rockwell Automation Publication MMI-UM047A-EN-P - May 2023 7

Preface

About This Publication This manual explains how to install, operate, and maintain the QuickStick®150

(QS 150) transport system. This manual also provides information about basic

troubleshooting.

Use this manual in combination with the other manuals and documentation

that accompanies the transport system to design, install, configure, test, and

operate a QS 150 transport system. Rockwell Automation offers instructor-led

or on-line training classes that provide additional instruction in the

installation, configuration, testing, and operation of a QS 150 transport

system.

Prerequisites

The information and procedures that are provided in this manual assume the

following:

• Basic familiarity with general-purpose computers and with the

Windows®operating system, web browsers, and terminal emulators.

• Complete design specifications, including the physical layout of the

transport system, are available.

• All personnel who configure, operate, or service the transport system are

properly trained.

Appropriate Use

Read and understand the safety instructions before using the QuickStick 150

system and review Motor Label Identification and Location.

Notes, Safety Notices, and

Symbols

Notes, Safety Notices, and Symbols that are used in this manual have specific

meanings and formats. Examples of notes, the different types of safety notices

and their general meanings are provided in this section. Adhere to all safety

notices provided throughout this manual to achieve safe installation and use.

Notes

Notes are set apart from other text and provide additional or explanatory

information as shown in the following example:

ATTENTION: Incorrect use of the products can cause personal injury and

property damage.

• Hardware must remain in its original state; never make structural changes.

• Do not de-compile software or alter source codes.

• Do not use damaged or faulty components.

• Install the system in the manner that is described in this manual.

• Operate the system in the ambient conditions that are described in the

QuickStick Motors Technical Data, publication MMI-TD051.

A note provides additional or explanatory information that is useful and can help

to make a process easier to do or easier to understand.

8Rockwell Automation Publication MMI-UM047A-EN-P - May 2023

Preface

Safety Notices

Safety Notices are set apart from other text. The color of the panel at the top of

the notice and the text in the panel indicates the severity of the hazard. The

symbol on the left of the notice identifies the type of hazard see Symbol

Identification on page 10 for symbol descriptions. The text in the message

panel identifies the hazard, methods to avoid the hazard, and the

consequences of not avoiding the hazard.

Examples of the standard safety notices that are used in this manual are

provided in this section. Each example includes a description of the hazard

level indicated.

Safety Considerations

Personnel Safety Guidelines

QuickStick 150 components and transport systems can provide several direct

safety hazards to personnel if not properly installed or operated. General safety

guidelines are provided in this section, specific cautions are provided as

needed see Mechanical Hazards on page 11, Electrical Hazards on page 12, and

Magnetic Hazards on page 13.

• Personnel operating or servicing the QS 150 transport system must be

properly trained.

• Be aware of the hazardous points of the QS 150 transport system as

described in this manual.

• High-strength neodymium iron boron magnets are used with the QS 150

motors.

• To avoid severe injury, people with pacemakers and other medical

electronic implants must not handle or approach the magnet arrays.

These individuals must consult their physician to determine the

DANGER

Danger indicates a hazardous situation which, if not avoided, will result in

death or serious injury.

WARNING

Warning indicates a hazardous situation which, if not avoided, could result

in death or serious injury.

CAUTION

Caution indicates a hazardous situation, which if not avoided, could result in

minor or moderate injury.

IMPORTANT Identifies information that is critical for successful application and

understanding of the product.

These safety recommendations are basic guidelines. If the facility where the

QuickStick 150 components are installed has additional safety guidelines, they

must be followed as well, along with the applicable local and national safety codes.

Rockwell Automation Publication MMI-UM047A-EN-P - May 2023 9

Preface

susceptibility of their device to static magnetic fields and to determine

a safe distance between themselves and the magnet array.

• Handle only one vehicle/magnet array at a time. Do not place any body

parts, such as fingers, between a magnet array and any QS 150 motors,

ferrous material, or another magnet array to avoid injury from strong

magnetic attractive forces.

• Vehicles and magnet arrays not on the QS 150 transport system must

be secured individually in isolated packaging.

• Moving mechanisms have no obstruction sensors and can cause personal

injury.

• Whenever power is applied, the possibility of automatic motion of the

vehicles or user-supplied equipment in the QS 150 transport system

exists. It is the responsibility of the user to provide appropriate

safeguards.

• Make sure that propulsion power is disabled whenever maintenance is

being performed on the vehicles, track system, or motors.

• Make sure that the QS 150 motors and related components are properly

decontaminated before performing any service by following the

decontamination procedures at the facility. Follow all facility, local, and

national procedures for the disposal of any hazardous materials.

Equipment Safety Guidelines

The following safety considerations are provided to aid in the placement and

use of the QuickStick 150 transport system.

• The QS 150 components are not provided with an Emergency Off (EMO)

circuit. The facility where the system is installed is responsible for an

EMO circuit.

• Do not place the power and communication cables for the QS 150

transport system where they could cause a trip hazard.

• Do not place the QS 150 transport system in a location where it could be

subject to physical damage.

• Make sure that all electrical connections to the QS 150 components are

made in accordance with the appropriate facility, local, and national

regulations.

• Make sure that the QS 150 components receive proper airflow for cooling.

• Do not remove safety labels or equipment identification labels.

• Turn off power before inserting or removing the power cables.

• Use of the QS 150 components for any purpose other than as a linear

transport system is not recommended and can damage the QS 150

components or the equipment they are connected to.

• Always operate the QS 150 transport system with appropriate barriers in

place to help prevent contact with moving objects by personnel.

• Do not install or operate the QS 150 transport system if any of the

components have been dropped, damaged, or are malfunctioning.

• Keep cables and connectors away from heated surfaces.

• Do not modify the connectors or ports.

10 Rockwell Automation Publication MMI-UM047A-EN-P - May 2023

Preface

Symbol Identification Symbols are used in this manual and on the products to identify hazards,

mandatory actions, and prohibited actions. The symbols that are used in this

manual and their descriptions are provided in the following tables.

Table 1 - Hazard Alert Symbol Identification

Symbol Description

General Hazard Alert – Indicates that failure to follow recommended

procedures can result in unsafe conditions, which could cause injury or

equipment damage.

Lifting Hazard – Indicates that the specified object is heavy or awkward

to handle. Personnel must use lifting aids and proper techniques for

lifting to avoid muscle strain or back injury.

Automatic Start Hazard – Indicates the possibility of machinery

automatically starting or moving, which could cause personal injury.

Hazardous Voltage – Indicates that a severe shock hazard is present

that could cause personal injury.

Magnetic Field Hazard – Indicates that a strong magnetic field is

present that could cause personal injury.

Pinch/Crush Hazard – Indicates that there are exposed parts that

move, which could cause personal injury from the squeezing or

compression of fingers, hands, or other body parts between those parts.

Table 2 - Mandatory Action Symbol Identification

Symbol Description

Eye Protection Required – Indicates that appropriate eyewear must

be worn to help prevent injury to eyes from flying shards.

Foot Protection Required – Indicates that appropriate footwear must

be worn to help prevent injury to feet from falling objects.

Lockout Required – Indicates that all power must be disconnected

using a method that helps prevent accidental reconnection.

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