Rockwell Automation Reliance Electric GV3000 Bedienungsanleitung

GV3000

115

VAC

Control

Option

Board

Installation

Instructions

M/N

2LB3000

Instruction

Manual

D2-3376

Rockwell

Automation

Reliance

Electric

The

information

this

manual

subject

change

without

notice.

ONLY

QUALIFIED

PERSONNEL

FAMILIAR

WITH

THE

CONSTRUCTION

AND

OPERATION

THIS

EQUIPMENT

AND

THE

HAZARDS

INVOLVED

SHOULD

INSTALL,

ADJUST,

OPERATE,

AND/OR

SERVICE

THIS

EQUIPMENT.

READ

AND

UNDERSTAND

THIS

INSTRUCTION

MANUAL

ITS

ENTIRETY

BEFORE

PROCEEDING.

FAILURE

OBSERVE

THIS

PRECAUTION

COULD

RESULT

SEVERE

BODILY

INJURY

LOSS

LIFE.

CAUTION:

The

user

responsible

for

conforming

with

all

applicable

local,

national,

and

international

codes.

Failure

observe

this

precaution

could

result

damage

to,

destruction

of,

the

equipment.

GV3000®

and

Reliance®

are

registered

trademarks

Reliance

Electric

Company

its

subsidiaries.

©Copyright

Reliance

Electric

Industrial

Company

1996.

Table

Contents

Preface

«20.0.0

cee

eee

1.0

Installing

the

115

VAC

Control

Option

Board

1-5

and

7.5-10

Drives

.............

1-1

2.0

‘Installing

the

115

VAC

Control

Option

Board

15-25

Drives.....0cccceceeeseuenenes

2-1

3.0

Installing

the

115

VAC

Control

Option

Board

25-60

Drives.....00ccceceeeseueeenes

3-1

4.0

Installing

the

115

VAC

Control

Option

Board

60-100

and

100-150

Drives

........

4-1

5.0

Installing

the

115

VAC

Control

Option

Board

200-400

Drives

..................++..

5-1

Appendices

Appendix

115

VAC

Control

Option

Board

Layout

and

Connections

.............

0.0

cece

eee

A-1

Appendix

115

VAC

Control

Option

Board

Input

and

Output

Wiring

......

0...

eee

B-1

List

Figures

Figure

A.1

115

VAC

Control

Option

Board

..............

0.00

A-1

Figure

A.2-

115

VAC

Control

Option

Board

Input

and

Output

Connections

......................0..

A-2

List

Tables

Table

115

VAC

Control

Option

Board

Kit

Contents

..........0.

000...

cee

Table

B.1

Source

Input

2.20.0...

eee

tne

ete

etnies

B-1

Table

B.2

Control

Option

Board

Wiring

GV3000

Regulator

Board

...........

ccc

cee ees

B-1

PREFACE

The

preducts

described

this

instruction

manual

are

manufactured

distributed

Reliance

Electric

Industrial

Company.

The

115

VAC

Control

Option

board

provides

interface

between

any

number

external

motor

control

devices

operating

115

volts

and

GV3000

drive.

The

Control

Option

board

accepts

input

from

these

devices

and

passes

the

signals

the

drive’s

Regulator

board.

This

manual

divided

into

five

chapters

and

two

appendices.

Each

chapter

provides

complete

instructions

for

installing

115

VAC

Control

Option

Board

(M/N

2LB3000)

specific

range

GV3000®

drives.

The

appendices

provide

supporting

board

and

input/output

connection

illustrations

and

information.

The

chapters

are

organized

follows:

1.0

INSTALLING

THE

115

VAC

CONTROL

OPTION

BOARD

1-5

AND

7.5-10

DRIVES

The

instructions

this

chapter

pertain

GV3000

drives

the

horsepower

and

7.5

horsepower

ranges

only.

2.0

INSTALLING

THE

115

VAC

CONTROL

OPTION

BOARD

15-25

DRIVES

The

instructions

this

chapter

pertain

GV3000

drives

the

horsepower

range

only.

3.0

INSTALLING

THE

115

VAC

CONTROL

OPTION

BOARD

25-60

DRIVES

The

instructions

this

chapter

pertain

GV3000

drives

the

horsepower

range

only.

4.0

INSTALLING

THE

115

VAC

CONTROL

OPTION

BOARD

60-100

AND

100-150

DRIVES

The

instructions

this

chapter

pertain

GV3000

drives

the

100

horsepower

and

100

150

horsepower

ranges

only.

5.0

INSTALLING

THE

115

VAC

CONTROL

OPTION

BOARD

200-400

DRIVES

The

instructions

this

chapter

pertain

GV3000

drives

the

200

400

horsepower

range

only.

Appendix

115

VAC

CONTROL

OPTION

BOARD

LAYOUT

AND

CONNECTIONS

This

appendix

provides

illustrations

the

Control

Option

board’s

layout

and

the

input

and

output

connections

theboard.

Appendix

115

VAC

CONTROL

OPTION

BOARD

INPUT

AND

OUTPUT

WIRING

The

tables

this

appendix

cetail

the

correct

connections

for

input

the

control

option

board

and

the

control

device

input

and

output

connections

the

Control

Option

board

and

the

drive's

Regulator

board.

This

manual

intended

for

qualified

electrical

personnel

who

are

responsible

for

installing

the

GV3000

drive.

You

will

need

refer

instruction

manual

D2-3360

(GV3000

Power

Modules

Hardware

Reference

Installation,

and

Troubleshooting)

you

perform

the

installation

procedure.

The

installation

procecure

consists

installing

the

115

VAC

Control

Option

Board,

wiring

user

control

devices

the

board,

and

wiring

the

board

the

existing

control

inputs

the

GV3000

drive’s

Regulator

board

terminal

strip.

The

Control

Option

board’s

component

layout

shown

figure

A-1

Appendix

Figure

A-2

shows

the

board's

input

and

output

connections.

software

configuration

parameter

changes

are

necessary

when

installing

Control

Option

board.

install

theControl

Option

board

GV3000

drive,

the

chapter

that

covers

your

specific

drive

and

perform

the

steps

the

order

which

they

are

presented

the

chapter.

Table

115

VAC

Control

Option

Board

Kit

Contents

Item

No.

Description

Qty

Part

Number

115

VAC

Control

Option

Board

3402R1B

Self-Tapping

Screw

419062-100PEE

Flat

Washer

419064-1SE

Nuts

419063-1SE

Getting

Assistance

from

Reliance

Electric

you

have

any

questions

problems

with

the

products

described

this

instruction

manual,

contact

your

local

Reliance

Electric

sales

office.

For

technical

assistance,

call

1-800-RELIANCE.

1.0

INSTALLING

THE

115

VAC

CONTROL

OPTION

BOARD

1-5

AND

7.5-10

DRIVES

ONLY

QUALIFIED

PERSONNEL

FAMILIAR

WITH

THE

CONSTRUCTION

AND

OPERATION

THIS

EQUIPMENT

AND

THE

HAZARDS

INVOLVED

SHOULD

INSTALL,

ADJUST,

OPERATE,

AND/OR

SERVICE

THIS

EQUIPMENT.

READ

AND

UNDERSTAND

THIS

INSTRUCTION

MANUAL

AND

OTHER

APPLICABLE

MANUALS

THEIR

ENTIRETY

BEFORE

PROCEEDING.

FAILURE

OBSERVE

THIS

PRECAUTION

COULD

RESULT

SEVERE

BODILY

INJURY

LOSS

LIFE.

THE

DRIVE

LINE

VOLTAGE

WHEN

CONNECTED

INCOMING

POWER.

DISCONNECT,

LOCK

OUT,

AND

TAG

ALL

INCOMING

POWER

THE

DRIVE

BEFORE

PERFORMING

THE

FOLLOWING

PROCEDURE.

FAILURE

OBSERVE

THIS

PRECAUTION

COULD

RESULT

SEVERE

BODILY

INJURY

LOSS

LIFE.

BUS

CAPACITORS

RETAIN

HAZARDOUS

VOLTAGES

AFTER

INPUT

POWER

HAS

BEEN

DISCONNECTED.

AFTER

DISCONNECTING

INPUT

POWER,

WAIT

FIVE

(5)

MINUTES

FORTHE

BUS

CAPACITORS

DISCHARGE

AND

THEN

CHECK

THE

VOLTAGE

WITH

VOLTMETER

ENSURE

THE

BUS

CAPACITORS

ARE

DISCHARGED

BEFORE

TOUCHING

ANY

INTERNAL

COMPONENTS.

FAILURE

OBSERVE

THIS

PRECAUTION

COULD

RESULT

SEVERE

BODILY

INJURY

LOSS

LIFE.

CAUTION:

not

route

signal

wiring

with

power

wiring

the

same

conduit.

This

may

cause

interference

with

drive

operation.

Route

signal

and

power

wiring

separate

conduit.

Failure

observe

this

precaution

could

result

damage

to,

destruction

of,

the

equipment.

Use

the

following

procedure

install

115

VAC

Control

Option

board(M/N

2LB3000}

and

7.5

GV3000

drives.

Refer

the

instruction

manual

for

your

GV3000

drive

you

perform

this

procedure.

NOTE:

Read

and

understand

the

warning

labels

the

drive

before

proceeding.

Remove

the

Keypad

Support

Bracket

from

the

Drive

Step

Disconnect,

lock

out,

and

tag

power

the

drive.

Step

Wait

five

(5)

minutes

for

the

bus

capacitors

discharge.

Step

Remove

the

cover

loosening

the

four

(4)

cover

retaining

screws.

Step

Using

voltmeter,

verify

that

there

voltage

the

drive’s

input

power

terminals

(R/L1,

S/L2,

T/L3).

Step

Check

the

bus

potential

(+,

—

terminals)

with

voltmeter

described

the

instruction

manual

for

your

drive

ensure

that

the

bus

capacitorsare

discharged.

1-1

1-2

installing

the

115

VAC

Control

Option

Board

1-5

and

7.5-10

Drives

(continued)

WARNING

THE

DRIVE

CONTAINS

PRINTED

CIRCUIT

BOARDS

THAT

ARE

STATIC-SENSITIVE.

ANTI-STATIC

WRIST

BAND

SHOULD

WORN

ANY

PERSON

WHO

TOUCHES

THE

DRIVE’S

COMPONENTS,

CONNECTORS,

LEADS.

ERRATIC

MACHINE

OPERATION

AND

DAMAGE

TO,

DESTRUCTION

OF,

EQUIPMENT

MAY

RESULT

THIS

PROCEDURE

NOT

FOLLOWED.

FAILURE

OBSERVE

THIS

PRECAUTION

MAY

RESULT

BODILY

INJURY.

Step

Note

the

cable

lead

connections

the

Regulator

board

terminal

strip.

Record

these

connections

now.

Then

disconnect

these

cable

leacs

from

the

Regulator

board

terminal

strip.

Remove

the

three

(3)

screws

that

fasten

the

bottom

the

support

bracket

the

drive’s

heat

sink.

NOTE:

The

bracket

connected

the

drive

wiring.

not

attempt

lift

the

bracket

out

completely

this

may

Gamage

pull

out

the

wiring.

Step

10.

Step

11.

Step

12.

Step

13.

Locate

theControl

Option

board

support

tabs

the

support

bracket.

They

are

below

and

behind

the

Regulator

board.

The

Control

Option

board

attached

these

tabs

using

the

four

screws

and

nuts

provided.

Place

washer

each

the

screws

provided

with

the

kit.

Hold

the

115

VAC

Control

Option

boardso

the

row

connectors

the

same

end

and

faces

the

same

direction

the

row

connectors

the

Regulator

board.

Working

from

below

the

support

tabs,

line

the

holes

theControl

Option

Board

with

the

holes

the

support

tabs.

Insert

one

screw

from

below

through

the

hole

theControl

Option

board

and

thehole

the

support

tab,

and

then

thread

nut

the

end

the

screw.

Repeat

this

procedure

for

the

remaining

three

screws.

Hand

tighten

the

screws

and

nuts

holding

theControl

Option

board

place

until

they

are

snug.

Reinstall

the

Support

Bracket

Step

14.

Align

the

support

bracket

with

the

mounting

holes

the

drive

heat

sink.

Fasten

the

bracket

with

the

three

(3)

x10

screws

removed

step

Wire

the

Control

Option

and

Regulator

Boards

Step

15.

Step

16.

Step

17.

Wireyour

115

VAC

supply

the

correct

TB1

terminals

the

Control

Option

board.

Refer

table

B.1

and

figure

A.1.

Route

the

wire

through

the

left-hand

wire-routing

hole

the

bottom

the

drive.

Wireyour

115

VAC

control

devices

theControl

Option

board’s

TB1

terminals

and

then

wire

the

Control

Option

board’s

TB2

terminals

the

corresponding

terminals

the

drive’s

Regulator

board.

Refer

table

B.2,

and

figures

A.1

and

A.2

this

instruction

manual,

and

the

instruction

manual

for

your

drive.

Route

the

wire

through

the

left-hand

wire-routing

hole

the

bottom

the

drive.

Reconnect

all

cable

leads

the

appropriate

terminals

the

Regulator

board.

Refer

the

terminal

connections

documented

step

the

appropriate

instruction

manual

for

the

speed

feedback

device

being

used.

Route

the

wire

through

the

left-hand

wire-routing

hole

the

bottom

the

drive.

installing

the

115

VAC

Control

Option

Board

1-5

and

7.5-10

Drives

(continued)

Reinstall

the

Cover

and

Apply

Power

Step

18.

Reinstall

the

cover.

Align

all

cover

screws

into

the

heat

sink

before

tightening

any

them.

(For

NEMA

4X/12

covers,

refer

the

appropriate

section

your

drive’s

installation

manual.)

Step

19.

Remove

thelockout

and

tag.

Apply

power

the

drive.

SELF

will

displayed

while

the

drive

performs

power-up

diagnostics.

Hardware

installation

the

115

VAC

Control

Option

board

complete.

1-3

2.0

INSTALLING

THE

115

VAC

CONTROL

OPTION

BOARD

15-25

DRIVES

ONLY

QUALIFIED

PERSONNEL

FAMILIAR

WITH

THE

CONSTRUCTION

AND

OPERATION

THIS

EQUIPMENT

AND

THE

HAZARDS

INVOLVED

SHOULD

INSTALL,

ADJUST,

OPERATE,

AND/OR

SERVICE

THIS

EQUIPMENT.

READ

AND

UNDERSTAND

THIS

INSTRUCTION

MANUAL

AND

OTHER

APPLICABLE

MANUALS

THEIR

ENTIRETY

BEFORE

PROCEEDING.

FAILURE

OBSERVE

THIS

PRECAUTION

COULD

RESULT

SEVERE

BODILY

INJURY

LOSS

LIFE.

THE

DRIVE

LINE

VOLTAGE

WHEN

CONNECTED

INCOMING

POWER.

DISCONNECT,

LOCK

OUT,

AND

TAG

ALL

INCOMING

POWER

THE

DRIVE

BEFORE

PERFORMING

THE

FOLLOWING

PROCEDURE.

FAILURE

OBSERVE

THIS

PRECAUTION

COULD

RESULT

SEVERE

BODILY

INJURY

LOSS

LIFE.

BUS

CAPACITORS

RETAIN

HAZARDOUS

VOLTAGES

AFTER

INPUT

POWER

HAS

BEEN

DISCONNECTED.

AFTER

DISCONNECTING

INPUT

POWER,

WAIT

FIVE

(5)

MINUTES

FORTHE

BUS

CAPACITORS

DISCHARGE

AND

THEN

CHECK

THE

VOLTAGE

WITH

VOLTMETER

ENSURE

THE

BUS

CAPACITORS

ARE

DISCHARGED

BEFORE

TOUCHING

ANY

INTERNAL

COMPONENTS.

FAILURE

OBSERVE

THIS

PRECAUTION

COULD

RESULT

SEVERE

BODILY

INJURY

LOSS

LIFE.

CAUTION:

not

route

signal

wiring

with

power

wiring

the

same

conduit.

This

may

cause

interference

with

drive

operation.

Route

signal

and

power

wiring

separate

conduit.

Failure

observe

this

precaution

could

result

damage

to,

destruction

of,

the

equipment.

Use

the

following

procedure

install

115

VAC

Control

Option

board(M/N

2LB3000)

GV3000

drives.

Refer

the

instruction

manual

for

your

drive

you

perform

this

procedure.

NOTE:

Read

and

understand

the

warning

labels

the

drive

before

proceeding.

Remove

the

Keypad

Support

Bracket

from

the

Drive

Step

Disconnect,

lock

out,

and

tag

power

the

drive.

Step

Wait

five

(5)

minutes

for

the

bus

capacitors

discharge.

Step

Remove

the

cover

loosening

the

four

(4)

cover

retaining

screws.

Step

Using

voltmeter,

verify

that

there

voltage

the

drive’s

input

power

terminals

(R/L1,

S/L2,

T/L3).

Step

Check

the

bus

potential

(+,

—

terminals)

with

voltmeter

described

your

drive’s

instruction

manual

ensure

that

the

bus

capacitorsare

discharged.

2-1

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