Rockwell Automation Allen-Bradley 1606-XLE120F Bedienungsanleitung

Power Supply - 48V, 2.5 A,

120 W, Single-phase Input

Catalog Number 1606-XLE120F

Reference Manual Original Instructions

2Rockwell Automation Publication 1606-RM116A-EN-P - September 2020

Power Supply - 48V, 2.5 A, 120 W, Single-phase Input Reference Manual

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and

operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize

themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to

be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be

impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use

or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and

requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for

actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software

described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is

prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Labels may also be on or inside the equipment to provide specific precautions.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,

which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property

damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous

voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may

reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to

potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL

Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Rockwell Automation Publication 1606-RM116A-EN-P - September 2020 3

Table of Contents

Terminology and Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Catalog Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

AC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

DC Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Input Inrush Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Hold-up Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

DC OK Relay Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Efficiency and Power Losses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Functional Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Front Side and User Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Connection Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Daisy Chaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Lifetime Expectancy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Mean Time Between Failure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Electromagnetic Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Safety and Protection Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Dielectric Strength . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Approvals and Fulfilled Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Regulatory Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Physical Dimensions and Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

1606-XLA-XLE Wall or Panel Mount Bracket . . . . . . . . . . . . . . . . . . . 20

1606-XLSRED Redundancy Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

1606-XLSBUFFER48 Buffer Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Peak Current Capability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Charging of Batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Series Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Parallel Use to Increase Output Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Parallel Use for Redundancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

1+1 Redundancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

N+1 Redundancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Operation on Two Phases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Use in a Tightly Sealed Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Mounting Orientations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4Rockwell Automation Publication 1606-RM116A-EN-P - September 2020

Notes:

Rockwell Automation Publication 1606-RM116A-EN-P - September 2020 5

Terminology and

Abbreviations

All parameters in this document are typical values that are specified under the

following conditions unless otherwise noted:

•230VAC,50Hzinputvoltage

•48V,2.5Aoutputload

• 25 °C (77 °F) ambient temperature

• after a 5 minutes run-in time

Product Overview

This power supply can be used in a wide variety of applications due to its high

immunity to transients and power surges, low electromagnetic emission, DC

OK signal contact for remote monitoring, and large international approval

package.

Terms Descriptions

PE The abbreviation for Protective Earth. PE has the same meaning as the symbol.

The symbol for Protective Earth.

Earth, Ground This document uses the term “earth” which is the same as the U.S. term “ground”.

AC 230V A value that is displayed with the AC or DC before the value represents a nominal

voltage with standard tolerances (usually ±15%) included. For example, DC 12V

describes a 12V battery disregarding whether it is full (13.7V) or flat (10V).

230V AC A value with the unit (V AC) at the end is a momentary value without any additional

tolerances included.

50 Hz versus 60 Hz As long as not otherwise stated, AC 100V and AC 230V parameters are valid at 50 Hz

mains frequency. AC 120V parameters are valid for 60 Hz mains frequency.

nom Indicates a nominal value.

typ Indicates a typical value.

— (alone in table cell) A dash alone in a table cell indicates that there is no information to be included in that

cell.

Figure 1 - Input Voltage Range The 1606-XLE120F is a cost optimized power

supply that does not compromise on quality,

reliability, or performance. It covers a DC input

range up to 150V DC.

The power supply has a small size, high efficiency,

electronic inrush current limitation, active power

factor correction, and a wide operational

temperature range. The power supply has a power

reserve of 20% included, which can even be used

continuously at temperatures up to 45 °C (113 °F).

It can deliver three times the nominal output

current for 12 ms, which helps to trip fuses on

faulty output branches.

6Rockwell Automation Publication 1606-RM116A-EN-P - September 2020

Product features include:

• AC 100…240V wide-range input

• Width only 32 mm (1.26 in.)

• Efficiency up to 93.5%

• Excellent partial load efficiency

• 20% output power reserves

• Easy fuse breaking – 3 times nominal current for 12 ms

• Safe HiccupPLUS Overload mode

• Active power factor correction (PFC)

• Minimal inrush current surge

• Full power between -25…+60 °C (-13…+140 °F)

•DCOKrelaycontact

Specifications

Catalog Numbers

Attributes Values Notes

Output voltage DC 48V Nominal

Adjustment range 48…56V Factory setting 48.0V

Output current

3.0…2.6 A Below 45 °C (113 °F) ambient

2.5…2.1 A At 60 °C (140 °F) ambient

1.9…1.6 A At 70 °C (158 °F) ambient

Derate linearly between 45…70 °C (113…158 °F)

Input voltage AC AC 100…240V -15%/+10%

Mains frequency 50…60 Hz ±6%

Input current AC 1.09 / 0.61 A

At 120

230V AC

Power factor 0.98 / 0.91

At 120

230V AC

Input voltage DC DC 110…150V ±20% —

Input current DC 1.21 / 0.43 A At 110 / 300V DC

AC Inrush current

4 A At 120

230V AC

Efficiency

92.6

93.5% At 120

230V AC

Losses 9.6 / 8.4 W

At 120

230V AC

Hold-up time 35 / 35 ms

At 120

230V AC

Temperature range -25…+70 °C

(-13…+158 °F) —

Size (W x H x D) 32 x 124 x 102 mm

(1.26 x 4.88 x 4.02 in.) Without DIN rail

Weight 440 g (0.97 lb) —

Catalog Numbers Descriptions

1606-XLE120F Power supply

1606-XLA-XLE Wall/panel mount bracket

Rockwell Automation Publication 1606-RM116A-EN-P - September 2020 7

AC Input The device is suitable to be supplied from TN, TT, or IT mains networks with

AC voltage. For suitable DC supply voltages, see DC Input on page 8.

Attributes Values Notes

AC input Nom AC 100…240V —

AC input range Min 85…264V AC Continuous operation

Min 264…300V AC Occasionally for maximal 500 ms

Allowed voltage L or N to earth Max 300V AC Continuous, according to IEC 60664-1

Input frequency Nom 50…60 Hz ±6%

Turn-on voltage Typ 80V AC Steady-state value, see Figure 2

Shut-down voltage Typ 74V AC Steady-state value, see Figure 2

External input protection

The device is designed, tested, and approved for branch circuits up to 32 A

(IEC) and 30 A (UL) without an additional protection device. If an external

fuse is used, do not use circuit breakers smaller than 6 A B- or C-

Characteristic. This helps to avoid a nuisance tripping of the circuit breaker.

Attributes Values Notes

AC 100V AC 120V AC 230V

Input current Typ 1.31 A 1.09 A 0.61 A At 48V, 2.5 A, see Figure 4

Power factor Typ 0.99 0.98 0.91 At 48V, 2.5 A, see Figure 5

Crest factor Typ 1.7 1.8 2.2 At 48V, 2.5 A, The crest factor is the mathematical ratio of the peak value

to RMS value of the input current waveform.

Startup delay Typ 420 ms 370 ms 385 ms See Figure 3

Rise time Typ 110 ms 110 ms 115 ms At 48V, 2.5 A constant current load, 0 mF load capacitance, see Figure 3

Typ 160 ms 160 ms 160 ms At 48V, 2.5 A constant current load, 5 mF load capacitance, see Figure 3

Turn-on overshoot Max 600 mV 600 mV 600 mV See Figure 3

Figure 2 - Input Voltage Range Figure 3 - Turn-on Behavior, Definitions

Turn-on

85V

Rated

input range

500 ms max

OUT

300V AC264V

Shut-down

Start-up

delay Rise

Time

Ove rshoot

- 5%

Output

Voltage

Input

Voltage

Figure 4 - Input Current Versus Output Current at 24V Output Voltage Figure 5 - Power Factor Versus Output Current at 24V Output Voltage

3 A

0.25 0.5 1.0 1.5 2.0

0.25

0.5

0.75

1.0

1.25

1.5 A

Input Current, typ

2.5

a) 100V AC

b) 120V AC

c) 230V AC

Output Current

(a)

(b)

(c)

Power Factor, typ

0.5 1.0 1.5 2.0 2.5 3 A

0.75

0.8

0.85

0.9

0.95

1.0

Output Current

(a) 100V AC

(b) 120V AC

(a)

(b)

(c)

8Rockwell Automation Publication 1606-RM116A-EN-P - September 2020

DC Input The device is suitable to be supplied from a DC input voltage. Use a battery or a

similar DC source. A supply from the intermediate DC bus of a frequency

converter is not recommended and can cause a malfunction or damage the

unit. Connect +pole to L, –pole to N and the PE terminal to an earth wire or to

the machine ground.

Figure 6 - Wiring for DC Input

Input Inrush Current An active inrush limitation circuit (NTCs, which are bypassed by a relay

contact) limits the input inrush current after turn-on of the input voltage. The

charging current into EMI suppression capacitors is disregarded in the first

microseconds after switch-on.

Attributes Values Notes

DC input Nom DC 110…150V ±20%

DC input range Min 88…180V DC Continuous operation

DC input current Typ 1.21 A At 110V DC, at 48V, 2.5 A

Allowed Voltage (+) or (-) input to Earth Max 360V DC Continuous according to IEC 60664-1

Turn-on voltage Typ 74V DC Steady state value

Shut-down voltage Typ 67V DC Steady state value

Load

Power Supply

Battery

Attributes Values Notes

AC 100V AC 120V AC 230V

Inrush current

Max 8 Apeak 7 Apeak 7 Apeak At 40 °C (104 °F), cold start

Typ 5 Apeak 4 Apeak 4 Apeak At 25 °C (77 °F), cold start

Typ 5 Apeak 5 Apeak 6 Apeak At 40 °C (104 °F), cold start

Inrush energy Max 0.4 A2s0.5A

2s1A

2sAt 40 °C (104 °F), cold start

Figure 7 - Typical turn-on Behavior at Nominal Load, 120V AC Input,

and 25 °C (77 °F) Ambient Figure 8 - Typical Turn-on Behavior at Nominal Load, 230V AC Input,

and 25 °C (77 °F) Ambient

50 ms/DIV

Output voltage

Input

voltage

200V/DIV

Input

current

2 A/DIV

4 A

50 ms/DIV

Input

current

2 A/DIV

Input

voltage

200V/DIV

Output voltage

4 A

Rockwell Automation Publication 1606-RM116A-EN-P - September 2020 9

Output The output provides a SELV/PELV rated voltage, which is galvanically isolated

from the input voltage.

The output is designed to supply any kind of loads, including capacitive and

inductive loads. If large capacitors, such as EDLCs (electric double layer

capacitors or “UltraCaps”) with a capacitance > 0.1 F, are connected to the

output, the unit might charge the capacitor in an intermittent mode.

The output is electronically protected against overload, no-load, and short-

circuits. If there is a protection event, audible noise may occur.

Attributes Values Notes

Output voltage Nom 48V

Adjustment range

Min 48…56V Guaranteed value

Max 58.0V This is the maximum output voltage that can occur at the clockwise end position of the potentiometer

due to tolerances. It is not guaranteed that this value can be achieved.

Factory settings Typ 48.0V ±0.2%, at full load and cold unit

Line regulation Max 10 mV Between 85…300V AC

Load regulation Max 50 mV Between 0…3 A, static value, see Figure 9

Ripple and noise voltage Max 50 mVpp Load >0.1 A, Bandwidth 20 Hz…20 MHz, 50 Ω

Max 300 mVpp Load <0.1 A, Bandwidth 20 Hz…20 MHz, 50 Ω

Output current

Nom 3 A(1) At 48V and ambient temperature below 45 °C (113 °F)

Nom 2.5 A At 48V and 60 °C (140 °F) ambient temperature

Nom 1.9 A At 48V and 70 °C (158 °F) ambient temperature

Nom 2.6 A(1) At 56V and ambient temperature below 45 °C (113 °F)

Nom 2.1 A At 56V and 60 °C (140 °F) ambient temperature

Nom 1.6 A At 56V and 70 °C (158 °F) ambient temperature

— Derate linearly between 45…70 °C (113…158 °F)

Fuse breaking current Typ 7.5 A Up to 12 ms once every 5 seconds, see Figure 10. The fuse breaking current is an enhanced transient

current that helps to trip fuses on faulty output branches. The output voltage stays above 40V.

Overload behavior

—Continuous

current For output voltage above 26V DC, see Figure 9

—Intermittent

current(2) For output voltage below 26V DC, see Figure 9

Overload/ short-circuit

current

Max 3.4 A Continuous current, see Figure 9

Typ 5 A Intermitted current peak value for 1 s typ. Load impedance 50 mΩ, see Figure 11 on page 10. Discharge

current of output capacitors is not included.

Max 1.5 A Intermitted current average value (R.M.S.). Load impedance 50 mΩ, see Figure 11 on page 10.

Output capacitance Typ 750 μF Included inside the power supply

Back-feeding loads Max 63V The unit is resistant and does not show malfunctioning when a load feeds back voltage to the power

supply. It does not matter whether the power supply is on or off. The absorbing energy can be

calculated according to the built-in large sized output capacitor.

(1) This current is also available for temperatures up to 70 °C (158 °F) with a duty cycle of 10% and/ or not longer than 1 minute every 10 minutes.

(2) At heavy overloads, the power supply delivers continuous output current for 1 s. After this, the output is switched off for approx 9 s before a new start attempt

is automatically performed. This cycle is repeated as long as the overload exists. If the overload is cleared, the device operates normally. See Figure 11.

Figure 9 - Output Voltage Versus Output Current, Typ Figure 10 - Dynamic Output Current Capability, Typ

Output Voltage

56V

5 A20.5 1 2.5 3.5 41.5 4.5

Adjustment

Range

Output Current

A: continuous current

B: intermittent current

Output Voltage

(dynamic behavior, < 12 ms)

56V

10 A426813579

Adjustment

Range

Output Current

10 Rockwell Automation Publication 1606-RM116A-EN-P - September 2020

Figure 11 - Short-circuit on Output, HiccupPLUS Mode, Typ

Hold-up Time The hold-up time is the time during which a power supply’s output voltage

remains within specification following the loss of input power. The hold-up

time is output load dependent. At no load, the hold-up time can be up to

several seconds. The green DC OK status indicator is also on during this time.

DC OK Relay Contact This feature monitors the output voltage on the output terminals of a running

power supply.

Output

Current

5 A

9 s 9 s

9 s 1 s 1 s

1 s

Short -circuit Normal

operation

Normal

operation

Attributes Values Notes

AC 100V AC 120V AC 230V

Hold-up Time

Typ 70 ms 70 ms 70 ms At 48V, 5 A, see Figure 12

Min 55 ms 55 ms 55 ms At 48V, 5 A, see Figure 12

Typ 35 ms 35 ms 35 ms At 48V, 2.5 A, see Figure 12

Min 27 ms 27 ms 27 ms At 48V, 2.5 A, see Figure 12

Figure 12 - Hold-up Time Versus Input Voltage Figure 13 - Shutdown Behavior, Definitions

90 ms

90 120 155 190 230V AC

Input Voltage

Hold-up Time

a) 48V 1.25 A typ

b) 48V 1.25 A min

c) 48V 2.5 A typ

d) 48V 2.5 A min

- 5%

Zero Transition

Output

Voltage

Input

Voltage

Hold-up Time

Figure 14 - DC OK Relay Contact Behavior Attributes Descriptions and Values

Contact closes As soon as the output voltage reaches 90% typ of the adjusted output voltage level.

Contact opens As soon as the output voltage dips more than 10% below the adjusted output voltage.

Short dips are extended to a signal length of 100 ms. Dips shorter than 1 ms are ignored.

Switching hysteresis Typically 2V

Contact ratings Maximal 60V DC 0.3 A, 30V DC 1 A, 30V AC 0.5 A, resistive load

Minimal permissible load: 1 mA at 5V DC

Isolation voltage See Dielectric Strength on page 17.

100 ms

0.9* V

ADJ

1 ms

10%

open

OUT

= V

ADJ

openclosed closed

1...4 ms

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