Schwinn Fitness 101 Bedienungsanleitung

SERVICE MANUALPN 001-7082 REV B (03/07)

SCHWINN RETAIL BIKE

Service Manual

This manual applies to the following models:

101 102

103 112 113

122 123 126

130 131

201 202 203 206

212 213

223 226

230

CONTENTS

Table of Contents

Troubleshooting .................................................................2

Important Contact Numbers ..............................................11

TROUBLESHOOTING

No display/partial display/unit will not turn on

BASIC TROUBLESHOOTING

1. Problem:

Solution:

A. Make sure unit is plugged into a functioning wall

outlet.

B. Check power connection at front (recumbent) or rear

(upright) of the unit. Connection should be secure and

undamaged. Replace adapter or connection at unit if

either are damaged.

C. Check data cable integrity. All wires in cable should

be intact. If any are visibly crimped or cut, replace

cable.

D. Check data cable connections/orientation. Insure

cable is connected securely and oriented properly.

Small latch on connector should line up and snap into

place.

E. Check console display for damage. Check for visual

sign that console display is cracked or otherwise

damaged. Replace console if damaged.

F. Check console display. If console only has partial

display and all connections are OK, replace computer.

Advanced Troubleshooting

If above steps do not resolve proceed to advanced

troubleshooting, problem A1.

TROUBLESHOOTING

Unit operates but Contact HR not displayed

BASIC TROUBLESHOOTING

2. Problem:

Solution:

Note: Sensors may have difﬁculty with dried out or

calloused hands. A conductive electrode cream such as

“Signa Crème” or “Buh-Bump” can help make better

conduct. These are available on the web or at medical

or some larger ﬁtness stores.

A. Ensure hands are centered on HR sensors. Hands

must be kept still with relatively equal pressure applied

to each side.

B. Check HR cable connection at console. Ensure cable

is connected securely to console.

C. Check HR cable box connection. Ensure cables

from handlebars and cable to console are secure and

undamaged. Some models may require seat back be

raised to access cable box.

If the above tests reveal no problems, replace

the handlebars.

TROUBLESHOOTING

Unit operates but Telemetric (if equipped) HR not dis-

played

BASIC TROUBLESHOOTING

3. Problem:

Solution:

A. Verify you are working with a model that features

telemetric HR. Most models do not have this feature.

B. Check chest strap. Strap should be “Polar”

compatible. Make sure strap is directly against skin and

contact area is moist.

C. Check for interference. Try moving unit away from

sources of interference (TV, Microwave, etc.). If

interference is eliminated and HR still does not function,

replace strap and console.

Console displays “E2” error code

4. Problem:

Solution:

A. Check data cable integrity. All wires in cable should

be intact. If any are crimped or cut, replace cable.

B. Check data cable connections/orientation. Insure

cable is connected securely and oriented properly.

Small latch on connector should line up and snap into

place.

If the above tests reveal no problems, replace

the DC Motor.

TROUBLESHOOTING

No speed/RPM reading

BASIC TROUBLESHOOTING

5. Problem:

Solution:

A. Check data cable integrity. All wires in cable should

be intact. If any are crimped or cut, replace cable.

B. Check data cable connections/orientation. Ensure

cable is connected securely and oriented properly.

Small latch on connector should line up and snap into

place.

C. Check magnet position (requires shroud removal).

Magnet should be in place on ﬂywheel. If no magnet

present, replace ﬂywheel or entire base unit if customer

unable to replace ﬂywheel.

D. Check RPM Sensor (requires shroud removal). RPM

sensor should be aligned with magnet and connected

to data cable. Re-align sensor if necessary; replace if

any damage to sensor or connecting wire.

TROUBLESHOOTING

Console shuts off (enters sleep mode) while in use

BASIC TROUBLESHOOTING

6. Problem:

Solution:

A. Check data cable integrity. All wires in cable should

be intact. If any are crimped or cut, replace cable.

B. Check data cable connections/orientation. Insure

cable is connected securely and oriented properly.

Small latch on connector should line up and snap into

place.

C. Reset Machine (if equipped with reset button).

Unplug unit from electrical outlet for 3 minutes.

Reconnect to outlet and after console powers up press

“reset”.

D. Check magnet position (requires shroud removal).

Magnet should be in place on ﬂywheel. If no magnet

present, replace ﬂywheel or entire base unit.

E. Check RPM Sensor (requires shroud removal). RPM

sensor should be aligned with magnet and connected

to data cable. Re-align sensor if necessary, replace if

any damage to sensor or connecting wire.

TROUBLESHOOTING

Unit rocks/does not sit level

BASIC TROUBLESHOOTING

7. Problem:

Solution:

A. Check leveler adjustment. Leveling feet may be

turned in or out to level bike.

B. Check surface under unit. Adjustment may not be

able to compensate for extremely uneven surfaces.

Move bike to level area.

Pedals loose/unit difﬁcult to pedal

8. Problem:

Solution:

A. Check pedal to crank connection. Pedal should be

tightened securely to crank. Insure connection is not

cross-threaded.

B. Check crank to axle connection. Crank should

be tightened securely to axle. Be sure cranks are

connected at 180 degrees from each other.

Seat post feels loose

9. Problem:

Solution:

A. Insure adjustment pin is locked into one of the seat

post adjustment holes.

B. Insure knob is securely tightened.

TROUBLESHOOTING

ADVANCED TROUBLESHOOTING

No display/Unit will not turn on

A1. Problem:

Solution:

A. Check A/C adapter. Using a volt meter check the

voltage output from the adapter. With positive lead

on inside of connector and negative lead on outside,

voltage should be within 9-14VDC. If voltage is outside

this range, replace adapter. If voltage is OK, check

computer.

B. Disconnect upper wiring harness from back of

computer, and while power is supplied to machine, use

a volt meter to check that voltage is reaching computer.

Voltage between pins 1 (purple) and 3 (pink), (Figure A),

should be within 9-14VDC. If voltage is within range,

replace computer. If not, check upper wiring harness.

C. Remove console mast and disconnect upper wiring

harness from lower wiring harness. Test output voltage

at lower harness using pins 1 and 3, as above. If

voltage is now present between 9-14VDC, replace

upper wiring harness. If not, check power plug wire.

D. Remove the shroud half that has the power plug

mounted into it. Disconnect power plug wire from

resistance motor wiring harness. Test voltage output of

power plug wire. If no voltage present, replace power

plug wire. If voltage is within 9-14VDC, replace DC

MOTOR (includes lower wiring).

Figure A

TROUBLESHOOTING

ADVANCED TROUBLESHOOTING

Resistance does not change (assumes unit powers up

and otherwise functions normally)

A2. Problem:

Solution:

A. Check computer wire connections and continuity.

Replace any damaged wires. If wire is OK, check servo

motor.

B. Check servo motor. Remove shrouds. Test voltage

at servo motor red and black wires, (Figure B). Voltage

should be approximately 2.5VDC while either the UP

or DOWN console resistance buttons are pressed. If

voltage is correct but motor does not turn, replace

DC MOTOR (includes lower wiring). If motor turns

but magnet arm assembly does not move, check and

secure the mechanical components. Replace any

damaged components.

Figure B

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