Schwinn IC ELITE Bedienungsanleitung

PN001-7145 (08/2007)

Service Manual

IC Elite, IC Pro, IC Evolution, IC Evolution SR

Schwinn®IC Bikes

Important Safety Warnings -----------------------------------------------4

Recommended Tools and Lubes--------------------------------------------5

Reading the Serial Number -----------------------------------------------6

Basic Troubleshooting --------------------------------------------------7

Replacement Part Instructions -------------------------------------------11

Preventative Maintenance ----------------------------------------------12

Important Contact Numbers ---------------------------------------------14

Table of Contents

Service Manual

1. Keep children away from this machine and / or supervise them closely if they are near the machine or present during its operation.

This machine is not suitable as a children’s toy. There is a natural tendency for children to want to play on exercise equipment and

parents and other in charge of children should be aware of their respective responsibilities. Moving parts that may appear to present

obvious hazards to adults may not appear to do so to children.

2. Consult a physician prior to commencing an exercise program. If, at any time, you feel faint or dizzy, or experience pain, stop and

consult your physician.

3. Inspect this machine for loose parts or signs of wear. Pay special attention to the Seat, Pedals, and Crank Arms. Do not use if found in

this condition; contact Schwinn Customer Service.

4. Set up and operate this exercise machine on a solid level surface.

5. This machine contains moving parts. Use Caution. Do not wear loose clothing or jewelry.

6. This machine is designed for a User’s Weight Limit of 300 pounds (136) kilograms. Do not use if you are over this weight.

7. Set up the machine so that there is a free area of 19.7 inches ( 0.5 m) on all sides of the machine. Keep third parties out of this

area when the machine is in use.

8. Operate the machine in the manner described in this manual. It can be hazardous to over-exert yourself during exercise

9. Make sure that all positional adjustment devices are securely engaged.

Important Safety Warnings

This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Failure to follow these precautions can cause damage to the Schwinn®IC Bike series, serious injury to users and

bystanders, and can also compromise the effectiveness of your exercise program.

Read and understand the complete Owner’s Manual.

Read and understand all Warnings on this machine.

Before using this equipment, obey the following warnings:

Service Manual

Tools

1. Torque wrench w/ 8mm Allen Key socket: used to tighten the

crank bolts of crank arms to 480 lbf/in.

2. Pedal wrench: Has 15mm and 9/16” wrench to tighten and loosen

pedals.

3. Crank puller: needed to take o right and left crank arms.

4. ISIS Insert Plug for Crank Puller, M12 x 1.0

5. Bottom bracket tool for ISIS Overdrive BB. used to take out bottom

bracket from frame.

6. Adjustable wrench: used to tighten or loosen the pop pin

assembly from frame.

7. 17mm wrench: used to adjust the inside axle nuts closest to the

ﬂywheel bearings.

8. 15mm wrench: used to loosen the outside axle nut on each side

of the ﬂywheel bearings.

9. 14mm wrench: used to tighten the nuts of the seat bracket.

10. 13mm wrench: needed during assembly for the front and back

stabilizers nuts and bolts.

11. 11mm wrench: used to tighten the larger bolt of the brake

assembly.

12. 10mm wrench: used to adjust chain tensioner bolts during chain

tightening, transport wheel nut and bolt and front nut of the

resistance assembly when centering brake pads.

13. 8mm wrench: goes to the smaller resistance knob nylon nut

(older models) and smaller brake assembly bolt.

14. 7mm wrench: used to loosen guide rod nut when replacing

guide rod springs.

15. 5mm Allen wrench: used to tighten the bolts on Evolution

stabilizers.

16. Phillips Head screwdriver: used to loosen the screw in the

brake pads and the chain guard screws (newer models).

17. 3mm Allen wrench: used for the screws of the water bottle

cages.

18. Smart Release™ adjusting tool: high quality tool speciﬁcally

designed for use with the new adjustable Smart Release™

mechanism. (SR Models only).

Lubes

1. Schwinn®Fit-Tech Silicone Spray: recommended for the

brake pads and all moving parts (e.g., handle bar post, seat

post & slide, pop-pins, resistance knob etc.)

2. Schwinn®Equipment Polish: recommended on a damp cloth

when wiping down the frame after use.

3. Schwinn®Citrus Chain Wax: recommend to lubricate

the chain through the rear hole in the chain guard as the

ﬂywheel is rotating.

4. Schwinn®Quick Shot: recommended for the threads of

stabilizer bolts and pedals before tightening to crank arms.

We recommend the following tools and lubes to properly assemble, maintain and repair all Schwinn

®Indoor Cycling bikes.

Service Manual

Recommended Tools and Lubes

Reading the Serial Number

Find the serial number on the underside of the machine base. Decode the information in the serial number with the below instructions:

AAABCCCCCC

AAA= Day of the year manufactured (e.g., 35 = February 4th)

B= Last digit of year manufactured (e.g., 6 = 2006)

CCCCCC = Unique code for each individual unit.

Serial number tags on newer models also read date of manufacture.

Serial Number

Service Manual

Problem: Loud Squealing Sound From the Brake

Solution:

A. Use a Phillips Head screwdriver to remove the bolt and spring from

the brake assembly. (See Figure 1.)

B. Slide the brake pads out of the assembly.

C. Rough up the surface with a wire brush if the pads look

glossy.

D. Saturate the brake pads with silicone lubricant after they

have been roughed up.

E. Replace the brake pads.

F. Tighten the bolt and spring to the pads only ﬁnger-tight. This

gives the brake pads a longer life.

Figure 1

Figure 2

Problem: Brake Pads are too Tight on Minimum Resistance

Solution: Turn the resistance knob all the way to the right

(maximum resistance) and let it sit for two hours. This

compresses the guide rod springs allowing space

between the pads and the ﬂywheel. (See Figure 2.)

Service Manual

Basic Troubleshooting

Problem: Brake Pads Off Center

Solution:

A. Use a 10mm wrench to loosen the nylon nut on the front of the

bike.

B. Adjust the brake assembly until the brake pads are evenly

spaced from the ﬂywheel.

C. Tighten the nylon nut using moderate torque.

Figure 3

Figure 4

Problem: Chain is too Loose

Solution:

A. Use a 15mm wrench or socket to loosen each axle nut of the

ﬂywheel.

B. Use a 10mm wrench and turn each chain tensioner bolt 1/4

turn to the right.

C. Get on the bike and check for any play in the chain by

rocking back and forth on the pedals.

D. Tighten the axle nuts on the ﬂywheel once the pedals and

the ﬂywheel are moving as one.

NOTE: Make sure that the ﬂywheel aligns with the frame.

Service Manual

Basic Troubleshooting

Problem: Chain Makes a Grinding Sound

Solution: Chain too tight and/or the ﬂywheel out of alignment.

A. Use a 15mm wrench to loosen each axle nut.

B. Adjust the 10mm chain tensioner bolts to align the ﬂywheel

with the frame. Make sure that the chain tensionis adjusted

properly without being too tight.

C. Adjust the chain tension by locating the point where the

chain is tightest during one revolution of the crank.

D. Check the tension. You should be able to move the chain up

and down about 3/8” (in either direction).

E. Lubricate the chain.

F. Take the bike for a test ride.

Figure 5

Problem: Bike is Wobbling or Uneven While Riding

Solution:

A. Check the foot levelers on the bottom of the stabilizers.

B. Adjust the levelers and the bike until it is square on the ﬂoor.

C. Secure the leveler nuts to prevent them from loosening.

(See Figure 5.)

Service Manual

Basic Troubleshooting

Problem: Crank Arms or Pedals Feel Loose

Solution:

A. Make sure the pedals are tightly screwed into the crank arms.

(See Figure 6.)

B. Make sure the crank bolts on both crank arms are tight.

C. Make sure the square opening in the crank arms have not been

rounded out. This problem is caused when the bike has been

ridden with loose arms. Replace the crank arm if the sqare taper

shows damage.

D. Make sure the bottom bracket is tight in the frame and bearings

operate smoothly.

Figure 6

Problem: Handlebar or Seat Post is too Tight

Solution:

A. Clean and lubricate the handlebar/seat post extension tube

and frame sleeves with silicone lube.

B. If ﬁt remains tight, switch the handlebar or seat post with

one from another bike.

C. If this does not ﬁx the problem order a new sleeve.

Service Manual

Replacing Parts

IC Pro and IC Elite Brake Rod and Knob Replacement

Tools Required:

• #2 Phillips or Flat Head Screwdriver

• 10mm Box Wrench or Small Adjustable Wrench

• 7mm Box Wrench or Small Adjustable Wrench

Procedure:

A. Replace the Tension Control Knob

1. Turn the tension control knob to least resistance.

2. Use a ﬂat or phillips head screwdriver to remove the

shrouds. (See Figure 7.)

3. Remove the brake rods from the rod carrier by holding the rod

tightly and lifting up and out of the carrier. (See Figure 8.)

4. Use a wrench to remove the 10mm nut on the end of the tension

control knob.

5. Remove the square nut and rod carrier from the tension control

knob.

6. Remove the tension control knob and replace with the new

longer control knob. (See Figure 9.)

7. Replace the rod carrier, square nut and 10mm nut. Secure

tightly. (See Figure 10.)

B. Replace the Brake Rods

1. Invert the brake rod and use a wrench to remove the 7mm nut on

the end of the rod.

2. Remove the rods, springs, and rubber grommets and replace

with new shorter rods, springs and rubber grommets.

Figure 7 Figure 8

Figure 9 Figure 10

Service Manual

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