SIGMA TEK SCP 111-2 Bedienungsanleitung

SCP 111-2

S-DIAS Safety CPU Module

Operating Manual

Date of creation: 08.09.2022

Version date: 08.09.2022

Article number: 20-890-111-2-D

Publisher: SIGMATEK GmbH & Co KG

A-5112 Lamprechtshausen

Tel.: +43/6274/4321

Fax: +43/6274/4321-18

Email: [email protected]

WWW.SIGMATEK-AUTOMATION.COM

SIGMATEK GmbH & Co KG

Translation from German

distributed in any form (print, photocopy, microfilm or in any other process) without express permission.

We reserve the right to make changes in the content without notice. SIGMATEK GmbH & Co KG is not responsible for

technical or printing errors in this handbook and assumes no responsibility for damages that occur through its use.

S-DIAS SAFETY CPU-MODULE SCP 111-2

08.09.2022 Page 1

S-DIAS Safety CPU Module SCP 111-2

The S-DIAS Safety CPUmodule SCP 111-2 supports up to 16 Safe

IO modules. In addition, the SCP 111-2 can operate handheld

devices with Emergency Stop and/or confirmation switches.

The Safety CPU component series complies with the SIL3 or SIL

CL 3 (EN / IEC 62061) or Performancelevel e (PL e) (EN ISO

13849-1/-2).

The safety-related SCP 111-2 is ideal for use in systems with

optional modules and interface variables according to the system

handbook, see Homepage

With the SCP 111-2, the safe process data is transmitted with its

own safety protocol (FSoE). Therefore, the SCP 111-2 cannot be

used with a CSCP 011/012, SCP 010/011 in a Safety project.

Alone, the SCP 111-2 is already a minimal system of a safety

control.

In addition, the Safety SCP 111-2 regulates synchronized

communication with the remote safety modules through safe bus

telegrams. Among their jobs are:

•Processing the safe application and

•The distribution of configuration data to remote safety

modules

Using the search function with the keyword “Safety System Manual”

SCP 111-2 S-DIAS SAFETY CPU MODULE 
 
Page 2 08.09.2022 
Table of Contents 
1Basic Safety Guidelines......................................................... 5 
1.1 General Safety Information..........................................................5 
1.2 Additional Safety Guidelines.......................................................6 
1.3 General Requirements .................................................................7 
2Safety Conformity................................................................... 9 
2.1 Functional Safety Standards.......................................................9 
2.2 EU Conformity Declaration..........................................................9 
2.3 Safety-relevant Parameters .......................................................10 
2.3.1 Horizontal Mounting Position 0-55° C Environmental Temperature...10 
2.4 Compatibility...............................................................................10 
3Technical Data .......................................................................11
3.1 Performance Data.......................................................................11 
3.2 Electrical Requirements.............................................................12 
3.2.1 Module Supply (Input) .......................................................................12 
3.2.2 S-DIAS-Bus-/Safety Supply (Output).................................................13 
3.3 Miscellaneous .............................................................................15 
3.4 Environmental Conditions.........................................................15 
4Mechanical Dimensions........................................................16
5Connector Layout..................................................................17 
5.1 Status LEDs.................................................................................18 
5.2 Applicable Connectors...............................................................19 

 S-DIAS SAFETY CPU-MODULE SCP 111-2 
 
09.2022 Page 3 
3 Label Field ...................................................................................20 
6Validation Button...................................................................21 
1 Explanation of the Individual Sequences.................................21 
1.1 Start Sequence................................................................................. 21 
1.2 Command Selection Sequence......................................................... 22 
1.3 End Sequence .................................................................................. 22 
1.4 Error Sequence................................................................................. 23 
2 Overview of Commands.............................................................24 
3 Overview of Module Statuses and Commands........................24 
4 Handling the microSD Card.......................................................26 
5 Configuring a Safety CPU via the SD Card ..............................27 
7Error Response .....................................................................28 
1 Restart Errors..............................................................................28 
2 Configuration Distribution Error ...............................................29 
3 Troubleshooting..........................................................................30 
4 Troubleshooting with the Safety Designer ..............................30 
5 Correcting a Wiring Error...........................................................30 
8Wiring Instructions................................................................31
9Mounting................................................................................32 
Supported Cycle Times ........................................................34 
1 Cycle Times Below 1 ms (in µs) ................................................34 
2 Cycle Times of 1 ms or Greater (in ms)....................................34 

SCP 111-2 S-DIAS SAFETY CPU MODULE 
 
Page 4 08.09.2022 
Disposal..................................................................................34 
SCP111 Hardware Class for the SCP 111-2........................35 
1 General.........................................................................................36 
2 Safety...........................................................................................37 
3 Communication Interfaces.........................................................39 
4 Global Methods...........................................................................40 
4.1 FetchDiagState..................................................................................40 
4.2 GetDiagState.....................................................................................40 
4.3 FetchDiagInfo....................................................................................40 
4.4 GetDiagInfo .......................................................................................40 
4.5 SaveLog ............................................................................................41 
4.6 SaveLogActive...................................................................................41 
5 Meaning of ClassState and SafetyState ...................................42 
5.1 Example.............................................................................................42 
6 Internal Properties......................................................................42 
7 Transmission of Safe Signals via Multiple Machines of 
Machine Components ................................................................43 
7.1 When to use an Interface Connection or FlexCon.............................44 
7.2 Interface Connection .........................................................................45 
7.3 Safety Hot Swap (FlexCon Connection)............................................50 
 
 

S-DIAS SAFETY CPU-MODULE SCP 111-2

08.09.2022 Page 5

1 Basic Safety Guidelines

1.1 General Safety Information

If the Safety guidelines are not followed, danger to personnel can result, which could then

lead to serious injury or in worst cases, death. In less serious cases, systems and equipment

can be damaged.

The following symbols identify the individual risks as well as the degree of seriousness; their

respective meanings are briefly explained below. You should therefore familiarize yourself

with the Safety symbols and their meanings to prevent dangers and risks.

DANGER

Identifies an immediate danger with high risk, which

will lead to immediate death or serious injury if not

avoided.

Identifie un danger immédiat à haut risque, qui

entraînera immédiatement la mort ou des blessures

graves s'il n'est pas évité.

WARNING

Identifies a possible danger with a mid-level risk, which

can lead to death or (serious) injury if not avoided.

Indique un danger possible d’un risque moyen de

décès ou de (graves) blessures si les consignes de

sécurité ne sont pas respectées.

CAUTION

Identifies a low risk of danger, which can lead to injury

or property damage if not avoided.

Indique un danger avec un niveau de risque faible des

blessures légères ou des dommages matériels si les

consignes de sécurité ne sont pas respectées.

SCP 111-2 S-DIAS SAFETY CPU MODULE

Page 6 08.09.2022

1.2 Additional Safety Guidelines

Warning, dangerous electrical voltage

Attention, tension électrique dangereuse

Hot surface warning

Avertissement d’une surface chaude

Danger for ESD-sensitive components.

Les signes de danger pour les composants sensibles

aux décharges électrostatiques.

This symbol identifies important or additional

information regarding the operation of the safety

modules.

S-DIAS SAFETY CPU-MODULE SCP 111-2

08.09.2022 Page 7

1.3 General Requirements

Technical

Documentation

This technical documentation is a component of this product.

•This document must be accessible near the machine

since it contains important instructions.

•The technical documentation should be included in the

sale, rental or transfer of the product.

Acceptance of Safety

Guidelines

Before handling the product to which this documentation

belongs, the operating instructions and safety guidelines mustbe

read. SIGMATEK GmbH & Co KG accepts no liability for

damages resulting from non-compliance with the Safety

guidelines or the applicable regulations.

Acceptance of the safety guidelines and the explanations in this

document, as well as the Safety System handbook, are a basic

requirement for proper use. Therefore, read this operating

manual thoroughly and familiarize yourself with each of them in

detail.

More information on standards and regulations etc. can be found

in the system handbook.

Qualified Personnel

Installation, assembly, programming and initial start-up,

operation, maintenance and decommissioning of control and

automation technology products in general, as well as Safety-

related products in particular, can only be performed by qualified

personnel.

Qualified personnel in this context are people who have

completed training or have trained under the supervision of

qualified personnel and have been authorized to operate and

maintain safety-related equipment, systems and facilities in

compliance with the strict guidelines and standards of safety

technology.

SCP 111-2 S-DIAS SAFETY CPU MODULE

Page 8 08.09.2022

Designated Use

The Safety modules are designed for use in safety-oriented

applications and meet the required conditions for safe operation

in compliance with Performancelevel e (PL e), in accordance with

EN ISO 13849-1/-2 and SIL3 or SIL CL 3 in accordance with EN

62061.

For your own safety and the safety of others, use Safety modules

for their designated purpose only. Correct EMC installation as

well as proper transport and storage are also included under

designated use.

Non-designated use consists of:

•any change made to the Safety modules of any kind.

•the use of damaged Safety modules.

•the use of the Safety module outside of the instructions

described in this handbook.

•the use of the safety module inconsistent with the

technical data described in this handbook.

Operator Due Diligence

The operator must ensure that

•the Safety modules are to be used for their designated

purpose only.

•the Safety modules are to be operated in error-free, fully

functional condition only.

•only sufficiently qualified and authorized personnel

operate the Safety modules.

This documentation is complete and in readable condition and

available at the site of operation.

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