Ski-Doo EXPEDITION V-1000 Bedienungsanleitung

Date: August 25, 2005 Subject: Skandic/Expedition No. 2006-1

YEAR MODEL PACKAGE MODEL NUMBER SERIAL NUMBER

2006 EXPEDITION V-1000 TUV FA6A, FA6B All

2006 EXPEDITION 600 HO SDI TUV FB6A, FB6B All

2006 SKANDIC 440 (E) Fan LT FH6B All

2006 SKANDIC 550 (E) Fan SUV FD6B, FD6D All

2006 SKANDIC 550 (E) Fan SWT FE6B All

2006 SKANDIC 550 (E) Fan WT FG6B All

2006 SKANDIC 600 (E) SUV FC6B, FC6D All

2006 SKANDIC 600 (E) WT FF6B All

TABLE OF CONTENTS

IMPORTANT NOTICE .......................... 2

UNCRATING..................................... 3

Procedure .......................................... 3

SET-UP............................................ 4

Battery Preparation................................ 4

Battery Removal................................... 4

Battery Installation ................................ 5

Rear Suspension Rear Shock.................... 5

Front Suspension Shocks ........................ 6

Skis.................................................. 7

Instrument Panel .................................. 8

Handlebar........................................... 9

Steering Pad ....................................... 9

Holding Strap.......................................10

Windshield .........................................11

Aluminum Foil Heat Shield.......................13

Seat Belt............................................13

Backrest ............................................14

Drive Belt...........................................14

Air Intake Silencer.................................15

Snow Guard........................................16

FINAL PREPARATION..........................16

MPI (Connecting)..................................16

B.U.D.S. (Customer Name) ......................17

B.U.D.S. (Programing a DESS Key) .............18

Engine Oil Level ...................................18

Recommended Oil ................................18

Break-in Period.....................................19

Oil Injection Pump Bleeding .....................19

Brake Fluid Level ..................................20

Coolant Reservoir Level ..........................20

Track Adjustments ................................20

Brake Disk..........................................20

Driven Pulley.......................................20

DELIVERY TO CUSTOMER...................20

Predelivery Check List............................20

Speedometer ......................................21

Rear Suspension Adjustments ..................21

SPECIFICATIONS ...............................22

Printed in Canada. (mbl2006-002 AP) 1/24

®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.

* Trademark of Bombardier Inc. used under license.

IMPORTANT NOTICE

This bulletin must be used in conjunction with the check list enclosed in the bag with the OPERATOR’S

GUIDE. Make sure that PREDELIVERY CHECK LIST is completed and signed.

WARNING

To obtain limited warranty coverage, predelivery procedures must be performed by an authorized

Ski-Doo®snowmobile dealer/distributor. Apply all necessary torques as indicated.

:The information and components/system descriptions contained in this document are correct

at the time of publication. Bombardier Recreational Products Inc. (BRP) however, maintains a policy

of continuous improvement of its products without imposing upon itself any obligation to install

them on products previously manufactured. Due to late changes, there might be some differences

between the manufactured product and the descriptions and/or specifications in this document. BRP

reserves the right at any time to discontinue or change specifications, designs, features, models

or equipment without incurring obligation. The illustrations in this document show the typical

construction of the different assemblies and may not reproduce the full detail or exact shape of

the parts. However, they represent parts that have the same or similar function.

The content of this bulletin is designed as a guideline only. All mechanics performing predelivery

procedures should have attended the current model year service training. Further information

or inquiries should be directed to your distributor service representative and/or specific SHOP

MANUAL sections. Please complete the PREDELIVERY CHECK LIST for each snowmobile and

retain a customer signed copy. Make sure the customer receives the OPERATOR’S GUIDE,

PREDELIVERY CHECK LIST signed copy and SAFETY VIDEOCASSETTE.

There is a tag attached to the ignition key, only the customer must remove it. This label

will remind the customer to ask dealer/distributor to perform suspension adjustments

according to riding style and vehicle load.

2 / 24 2006-1 Predelivery

UNCRATING

Procedure

A00A2F6

Carefully lay the crate on its bottom.

CAUTION: Allowing the crate to drop may

cause serious damage to the vehicle.

Using a drill or a screwdriver, remove all screws

[

[[

[1]

]]

] retaining crate cover to crate base.

Tilt [

[[

[3]

]]

] the crate cover toward the front

or the rear of the vehicle.

:There is a notch at the front of the crate

that indicates the front of the vehicle [

[[

[2]

]]

Lift the crate cover slowly to avoid

damaging the vehicle.

Remove the predelivery kit and parts to be

installed from part box or from under the seat

compartment according to the model.

Detach skis from crate base.

Discard screws and washers.

Remove polyethylene foam protective sheets.

If applicable, detach windshield from seat.

CAUTION: Make sure vehicle is properly

supported before removing ski legs and rear

suspension from crate brackets.

Detach the ski legs from the crate base.

Discard screws.

A29G12A

Model(s): TUV and SUV

Model(s): All Models except TUV and SUV

A29F166

Remove the rear retaining strap.

Predelivery 2006-1 3 / 24

UNCRATING

A06F2Q6

Cut locking tie retaining hook.

Lay on seat and ask another person to apply

pressure onto rear bumper.

Remove hook from suspension.

WARNING

Before removing hook always verify that

vehicle is properly supported and that

parking brake is applied.

WARNING

Hook must be removed to have snowmobile

suspension operational.

Remove the vehicle from the crate base.

SET-UP

Battery Preparation

Model(s): All except LT

All electric starting equipped vehicles using a

YTX20L-BS or YTX24L-BS type battery require

a specific charging procedure at predelivery.

Follow the appropriate procedure as

described below.

WARNING

Always wear safety glasses and charge in

a ventilated area. Never charge or boost

battery while installed on vehicle. Do not

open the sealed caps during charging. Do

not place battery near open flame.

CAUTION: If battery becomes hot, stop charging

and allow it to cool before continuing.

:Sealed VRLA batteries have an internal

safety valve. If battery pressure increases due to

overcharging, the valve opens to release excess

pressure, preventing battery damage.

An automatic charger is the fastest and most

convenient way for error-proof charging.

:If battery cannot be recharged using the

following charging chart, replace battery.

Battery Voltage below 12.8 V

STANDARD CHARGING

(recommended)

BATTERY TYPE TIME CHARGE

YTX20L-BS 4–9 hours

YTX24HL-BS 5–10 hours 2A

QUICK CHARGING

BATTERY TYPE TIME CHARGE

YTX20L-BS 50 minutes

YTX24HL-BS 1 hour 10 A

Model(s): LT Only

During preparation, the battery can be

activated as described in last year appropriate

SKI-DOO SHOP MANUAL.

CAUTION: Prior to charging the battery,

always remove it from the vehicle to

prevent electrolyte spillage.

Battery Removal

A29E136

Model(s): TUV

:Battery is located under the seat.

Unhook battery cover strap [

[[

[1]

]]

] from its support.

Open battery cover [

[[

[2]

]]

Remove battery.

4 / 24 2006-1 Predelivery

SET-UP

Model(s): All Models except TUV

Remove air silencer.

Unhook the battery strap or undo steel strips

nut and screw holding battery.

Remove the battery.

Battery Installation

Properly position the battery on its rack.

WARNING

Always connect the battery cables exactly in

the specified order. Connect RED ( + ) cable

first, then BLACK ( –) ground cable.

Connect RED ( + ) cable to battery positive post.

Apply silicone dielectric grease (P/N 293 550 004)

on battery positive connection.

Cover the RED ( + ) connection with rubber boot.

Connect BLACK ( –) cable to battery negative post.

Apply silicone dielectric grease (P/N 293 550 004)

on battery negative connection.

:Place the BLACK ( –) cable under

the battery strap.

Close battery cover (if applicable)

Secure battery with steel strips or rubber strap.

Reinstall previously removed parts if applicable.

Rear Suspension Rear Shock

A29F126

Model(s): TUV and SUV Only

Lift up rear side of snowmobile.

Install shock absorber bearing bushings

in place [

[[

[1]

]]

Install shock absorber in place (with

protector upward and adjustments handle

towards the rear) [

[[

[2]

]]

Secure shock to upper arm using:

–one hexagonal bolt M10 x 50

–one nut M10.

Secure shock to rear arm using:

–two hexagonal bolts M10 x 40

–two lock washers

–two shims

–two circlips

–one rear shock shaft.

Torque to 45 N•m(33 lbf•ft).

Model(s): SWT/WT Only

Secure front arm upper axle of rear suspension

usingtwoM10x30screws[

[[

[1]

]]

] in plastic

bag under the seat.

Apply Loctite 243 (blue) (P/N 293 800 060)

on threads.

:Use a tie-down between the front

arm and spring axle to ease the installation

of the front arm screws.

Torque screws to 58 N•m(43 lbf•ft).

Predelivery 2006-1 5 / 24

SET-UP

Secure rear arm using previously removed screws.

Apply Loctite 243 (blue) (P/N 293 800 060)

on threads.

Torque screws to 58 N•m(43 lbf•ft).

Model(s): WT Only

:For single driving condition use upper

hole and for two person driving condition or

load in rack, use lower hole.

Apply Loctite 243 (blue) (P/N 293 800 060)

on threads.

Torque screws to 58 N•m(43 lbf•ft).

Model(s): All except TUV and SUV

:Also in shrink pack are 4 horse shoe type

washers that are used to adjust rear suspension

for trail riding according to load (refer to the

appropriate SHOP MANUAL for proper procedure);

they are to be put in the tool box for further use.

Front Suspension Shocks

A29F176

Model(s): TUV and SUV Only

Lift front of vehicle and block safely.

Remove and discard shipping brackets

from suspension.

Discard spring clips, keep screws.

Remove air intake silencer.

Install shock absorbers to suspension with

their adjusting ring at bottom.

Secure with hexagonal bolts and nuts

provided in predelivery kit.

Model(s): WT/SWT Only

Remove long bolts [

[[

[1]

]]

] that compress front

suspension on both sides.

Install 2 plastic bushings [

[[

[1]

]]

]intoshock

absorber eyelets.

Stretch shock to its maximum.

Slide shock absorber into bottom of ski leg

until shock rod goes through cap hole.

Loosely install conical spring washer, concave

surface inside, and M10 nut on shock rods,

keeping at least 1/4 in (5 mm) of free play.

Install stop bounding on ski with its highest

portion toward front.

6 / 24 2006-1 Predelivery

SET-UP

Install skis on snowmobile using bolts,

nuts, washers and rubber bushings supplied

in the predelivery kit.

Skis

A29F186

Model(s): TUV and SUV Only

:Ensure the ski leg bushing [

[[

[5]

]]

]is

still on the ski leg [

[[

[6]

]]

Insert the ski stopper [

[[

[1]

]]

] from the predelivery

kit with the higher side toward the front

[

[[

[3]

]]

] into the ski.

Install the ski [

[[

[7]

]]

] to ski leg [

[[

[6]

]]

Secure the ski to ski leg with:

–the existing M10 hexagonal bolt [

[[

[2]

]]

:Make sure that the hexagonal bolt head

is toward the outside of the vehicle.

–M10 elastic flanged nut [

[[

[4]

]]

] from the

predelivery kit.

Torque to 45 N•m(33 lbf•ft).

:Repeat the same procedure on

the opposite ski.

Put the vehicle back on the ground.

A29G1GA

Model(s): All except TUV and SUV

Install stop bounding [

[[

[1]

]]

] on skis with its

highest portion toward front.

On some models, a support plate should

be installed as per photo.

Install a washer on both side of ski leg.

Install skis on vehicle using the following

parts from the predelivery kit:

–[

[[

[1]

]]

] stop bounding (already installed)

–[

[[

[2]

]]

]sleeve

–[

[[

[3]

]]

] rubber bushings

–[

[[

[4]

]]

] conical spring washers (concave surface

inside) (SWT only)

–[

[[

[5]

]]

]bolts

–[

[[

[6]

]]

]nuts.

Predelivery 2006-1 7 / 24

SET-UP

A29G1D6

[[

[1]

]]

] Front of the vehicle.

Torque ski leg nuts to 45 N•m(33 lbf•ft).

Torque shock rod top nuts to

30 N•m(22 lbf•ft).

Instrument Panel

Model(s): Expedition 600 HO SDI

mbl2006-002-100

Take the instrument panel out from front

compartment (under hood). Remove

protective plastic.

Remove both screws on the top of hood and

both screws on lower corner of instrument

panel. Keep them for installation.

mbl2006-002-101

Open hood and remove the inner cover.

mbl2006-002-102

Using 2 kept screws, install the lower

side of instrument panel to hood. Install

removed inner cover.

mbl2006-002-103

Install the top side of instrument panel

with the 2 last kept screws.

8 / 24 2006-1 Predelivery

SET-UP

Handlebar

A29G0Q6

Model(s): Already Installed on Steering Column

Adjust handlebar and set both clamps to

have equal gap on each side.

:Use handlebar wire hole as a

guide to center.

Master cylinder brake fluid reservoir

must be levelled.

Torque nuts from 24 N•m(18 lbf•ft).

A29G1B6

Model(s): To be Installed on Steering Column

Assemble handlebar with extension [

[[

[1]

]]

]and

clamps [

[[

[2]

]]

] on steering column.

Secure temporarily with:

–[

[[

[3]

]]

] 2 hexagonal bolts (predelivery kit)

–[

[[

[4]

]]

] 2 elastic nuts (predelivery kit).

Adjust handlebar and set both clamps to

have equal gap on each side.

:Use handlebar wire hole as a

guide to center.

Master cylinder brake fluid reservoir

must be levelled.

MODELS TORQUE

SKANDIC SUV 24 N•m(18lbf•ft)

EXPEDITION 29 N•m(21lbf•ft)

Torque nuts from 24 N•m(18 lbf•ft).

Steering Pad

A29G156

Model(s): Steering Pad with Keyway

Loosen throttle and brake handle housings.

Install steering pad.

Adjust both throttle and brake handle housings

to match steering pad.

Secure steering pad [

[[

[1]

]]

] to handlebar with:

–2 keyways [

[[

[2]

]]

]

:Useliquidsoaptoeaseinstallation

if necessary.

–2 screws M5 x 20 [

[[

[3]

]]

]

–2nutsM5[

[[

[4]

]]

:Item [

[[

[3]

]]

]and[

[[

[4]

]]

] seat tighten only,

no deformation of rubber.

Predelivery 2006-1 9 / 24

SET-UP

A29F156

Model(s): Steering Pad with Zipper

Properly position foam in place.

:Steering foam can be secured in

place with a device such as filament tape

to ease the installation.

Fit steering padding and set in place with zippers.

mbl2006-002-001

Holding Strap

A29G146

Model(s): If so Equipped

Cut locking tie retaining right side strap end.

If applicable, insert strap through holes

provided in steering padding.

A03G0X6

Secure right side strap end with retaining clip [

[[

[3]

]]

Tighten firmly using:

–hexagonal bolts [

[[

[1]

]]

]

–nuts [

[[

[6]

]]

]

10 / 24 2006-1 Predelivery

Dieses Handbuch passt für folgende Modelle

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