Timberwolf TW 230HB (Diesel) Bedienungsanleitung

C190-0302 - Rev 1.0 EN

TW 230HB (Diesel) Wood Chipper

INSTRUCTION MANUAL

(Original Instructions)

Published on: 04/11/2020

Document ID: C190-0302 - Revision 1.0

Contact address

Timberwolf Ltd

Entec House

Tomo Industrial Estate

Stowmarket

Suffolk

IP14 5AY

Website

English timberwolf-uk.com

French timberwolf.fr

German timberwolf-hacksler.de

Dutch timberwolf-houtversnipperaar.nl

Australian timberwolfchippers.com.au

Contains information owned by Timberwolf and/or its affiliates. Do not copy, store, transmit or disclose to

any third party without prior written permission from Timberwolf.

Other product and company names may be trademarks or registered trademarks of other companies, and

are the property of their owners. They are used only for explanation, without intent to infringe.

C190-0302 - Rev 1.0 EN 1/59

Contents

1 Introduction 5

1.1 Thank you for choosing Timberwolf 5

1.2 Important Health and Safety Information 5

1.3 Warning or Caution Symbols 6

1.4 Hazardous Materials 6

1.5 Purpose 6

2 Product Details 7

2.1 Specification 7

2.2 Location of Parts 8

2.2.1 Parts Locator 1 8

2.2.2 Parts Locator 2 9

2.2.3 Parts Locator 3 10

2.3 Tool Box 10

2.4 Safety Decals 11

2.5 Instruction Decals 12

2.6 Model Decals 14

2.7 Identification Plate 15

2.8 Guards 15

3 Safety Notes and Warnings 17

3.1 Safety Notices 17

3.2 Operator's Personal Protective Equipment (PPE) 17

3.3 Basic Woodchipping Safety 18

3.4 Operating Safely - You MUST 19

3.5 Operating Safely - You MUSTNOT 19

3.6 Noise Emissions 20

4 Towing and Handling 21

4.1 Safe Transportation 21

4.2 Hitching to the Towing Vehicle 21

4.3 Unhitching from the Towing Vehicle 22

TW 230HB (Diesel)

4.4 Stabilising the Chipper 23

5 Operating Instructions 25

5.1 Manual Controls 25

5.2 No Stress Control 26

5.3 Emergency Stopping 26

5.4 Discharge Controls 27

5.5 Engine Controls 27

5.6 Checks Before Starting 28

5.7 Starting the Engine 28

5.8 Controlling the Engine Speed 29

5.9 In-feed Safety Test 29

5.10 Chipping 30

5.11 Working in Dusty Conditions 30

5.12 Stopping the Engine 30

5.13 Blockages 31

5.14 Blade Wear 31

5.15 Check Hydraulic Oil Level 32

5.16 Check Fuel Level and Refuel 32

5.17 Troubleshooting 33

6 Maintenance Instructions 35

6.1 Safe Maintenance 35

6.2 Routine Servicing 36

6.2.1 Daily Servicing 36

6.3 Spares 36

6.4 Engine Servicing 37

6.5 Safe Lifting of the Chipper 37

6.6 Battery Safety Information 38

6.7 Check and Replace Fasteners 40

6.8 Change Blades 41

6.9 Adjust Rotor Drive Belt Tension 43

6.10 V-Belt Tensioning Procedure 44

6.11 Change Hydraulic Oil and Filter 45

2/59 C190-0302 - Rev 1.0 EN

TW 230HB (Diesel)

C190-0302 - Rev 1.0 EN 3/59

6.12 Check Hoses 45

6.13 Grease the Discharge Tube Mounting Flanges 46

6.14 Grease the Roller Box Slides 46

6.15 Grease the Roller Splines and Rotor Bearings 47

7 Electrical System 49

8 Hydraulic System 51

9 Storage 53

9.1 Preparing for Storage 53

9.2 Storage Conditions 53

9.3 3-Monthly Storage Checks 53

9.4 6-Monthly Storage Checks 53

9.5 12-Monthly Storage Checks 54

9.6 Recommissioning after Storage 54

10 Dismantling and Disposal 55

11 Declaration of Conformity 57

12 Notes 59

TW 230HB (Diesel)

4/59 C190-0302 - Rev 1.0 EN

TW 230HB (Diesel)

THIS PAGE INTENTIONALLY LEFT BLANK

C190-0302 - Rev 1.0 EN 5/59

1 Introduction

1.1 Thank you for choosing Timberwolf

Timberwolf wood chippers are designed to give safe and dependable service if operated in

accordance with the instructions.

This manual should be considered an important part of the machine and should

remain with it if the machine is resold.

This manual covers the operation and maintenance of the Timberwolf TW 230HB and the

optional Timberwolf Safety Plus Kit. All information in this manual is based on the latest

product information available at the time of purchase.

All the information you need to operate the machine safely and effectively is contained

within this manual.

Ensure that all operators are properly trained for operating the TW 230HB, especially in

safe working practices.

Timberwolf's policy of regularly reviewing and improving our products may involve major or

minor changes to this TW 230HB or its accessories. Timberwolf reserves the right to make

changes at any time without notice and without incurring any obligation.

Due to improvements in design and performance during production, there may be, in some

cases, minor discrepancies between the actual TW 230HB and the text in this manual.

All TW 230HB chippers have a full pre-delivery inspection before leaving the factory and

are ready to use.

1.2 Important Health and Safety Information

Before using your new chipper, please take time to read this manual. Failure to do so could

result in:

• personal injury.

• equipment damage.

• damage to property.

• 3rd party injuries.

TW 230HB (Diesel)

1.3 Warning or Caution Symbols

Be aware of these symbols and where shown, carefully follow the instructions.

These symbols indicate important safety messages in this manual. When you see these

symbols, be alert to the possibility of injury to yourself or others and carefully read the

message that follows.

Always follow safe operating and maintenance practices.

1.4 Hazardous Materials

The following hazardous materials are present within the TW 230HB:

• Engine oil • Battery acid • Diesel

• Grease • Hydraulic oil • Copper Ease

• Loctite • Coolant

MATERIAL SAFETY DATA SHEETS FOR THESE HAZARDOUS MATERIALS ARE

AVAILABLE ON REQUEST. REFER TO THESE FOR FIRST AID AND FIRE

PROTECTION MEASURES.

Always follow recommended procedures for safe handling, removal and disposal of

hazardous materials. Safety precautions should be taken when handling hazardous

materials. The use of oil-resistant gloves and safety glasses is recommended. Avoid direct

contact with the substance. Store in a cool, well ventilated area. Avoid sources of ignition,

strong oxidising agents and strong acids. Ensure hazardous spillages do not flow into the

ground or drainage system. Ensure potential environmental damage is controlled safely,

according to local laws.

1.5 Purpose

The TW 230HB is designed to chip solid wood material up to 160 mm (6 inches) in diameter

and is capable of chipping over 4 tonnes of brushwood per hour.

6/59 C190-0302 - Rev 1.0 EN

TW 230HB (Diesel) 1 Introduction

C190-0302 - Rev 1.0 EN 7/59

2 Product Details

This chapter contains the specifications of the TW 230HB.

It shows the locations of the main components of the chipper, lists all the decals used on the

machine, and describes the purpose of the various guarding assemblies.

2.1 Specification

The specifications of the TW 230HB are shown in Table 1.

Overall Height 2220 mm

Height with Discharge Tube Removed 1360 mm

Overall Length 3778 mm

Length with Feed Tray Folded 3253 mm

Width 1520 mm

Overall Weight 749 Kg

Engine Type Kubota 4-cylinder diesel

Maximum Power 18.5 kW (24.8 hp)

Cooling Method Water cooled

Starting Method Electric

Roller feed Twin hydraulic motors

Maximum Material Diameter 160 mm (6 inches)

Fuel Capacity 18 litres

Hydraulic Oil Capacity 15 litres

Maximum Material Processing Capacity 4 tonnes/hr

Fuel Type Diesel

Table 1 - Specifications

TW 230HB (Diesel)

2.2 Location of Parts

2.2.1 Parts Locator 1

1 Roller box guard 12 Light board

2 Lifting eye 13 Reflector (both sides)

3 Air intake 14 Control box (both sides)

4 Exhaust 15 Feed tray

5 Engine bay side panels 16 Safety bar

6 Jockey wheel height adjuster 17 In-feed funnel

7 Tow head 18 Push stick (Timberwolf Safety Plus Kit)

8 Rotor housing blade access hatch 19 Emergency stop (Timberwolf Safety Plus Kit)

9 Rotor housing 20 Manual canister

10 Reflectors (both sides) 21 Discharge tube

11 Hydraulic motor guard 22 Discharge bucket

8/59 C190-0302 - Rev 1.0 EN

TW 230HB (Diesel) 2 Product Details

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