Town & Country Fireplaces TC30 Black Diamond Bedienungsanleitung

TC30

INSTALLATION

AND OPERATING

INSTRUCTIONS

090610-44 TC30_CE 5056.429

MODEL

TC30

SERIES C

MODULAR DIRECT VENT

FIREPLACE

WARNING: If the information in these

instructions is not followed exactly, a re

or explosion may result causing property

damage, personal injury or death.

Thisappliancemaybeinstalledin anaftermarket

permanently located, manufactured home (USA

only) or mobile home, where not prohibited by

local codes.

This appliance is only for use with the type of gas

indicated on the rating plate. This appliance is

not convertible for use with other gases, unless

a certied kit is used.

This appliance is suitable for installation in a

bedroom or bed sitting room

FOR YOUR SAFETY

Do not store or use gasoline or other

ammable vapors and liquids in the vicinity

of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch;

• Do not use any phone in your building.

• Immediately call your gas supplier from

a neighbour’s phone. Follow the gas

supplier’s instructions.

• If you cannot reach your gas supplier call

the re department.

Installation and service must be performed by

a qualied installer, service agency or the gas

supplier.

INSTALLER:

Leave this manual with the appliance.

CONSUMER:

Retain this manual for future reference.

Table of Contents

Caution ........................................................................................... 3

Safety ............................................................................................. 3

Massachusetts Rules and Regulations........................................... 4

Fireplace Dimensions .....................................................................5

Minimum Clearances to Combustible Material ............................... 5

Installation Requirements ...............................................................6

Manufactured (Mobile) Home .........................................................6

Window Frame Removal.................................................................6

Top Standoffs..................................................................................7

Locating The Fireplace ...................................................................7

Framing and Finishing ....................................................................8

TC30 Steel Stud Framing Kit ........................................................ 10

Hearth Extension.......................................................................... 12

Maestro Control – Plumbing and Electrical................................... 13

Gas Supply ................................................................................... 15

Gas Pressure Check..................................................................... 15

Venting.......................................................................................... 16

Wall Termination Venting .............................................................. 16

Wall Termination Venting Chart .................................................... 19

Roof Termination Venting Chart ................................................... 20

Vent Terminal Clearance............................................................... 23

Vent Terminal Minimum Clearances ............................................. 23

Vent Pipe Sealant .........................................................................24

Vent Restrictor Adjustment ........................................................... 25

Firebox Panels Installation............................................................ 26

Finishing Touch Trim Kit Instructions............................................. 27

Lighting Instructions .....................................................................28

First Fire........................................................................................28

Maestro Control System ............................................................... 29

Remote Control Initial Setup......................................................... 29

Maestro Control System - Operation ............................................ 30

APPENDIX

Maintenance .............................................................................33

TC30 Replacement Parts .........................................................34

Replacement Parts – Maestro Control System......................... 35

Wiring Diagram ......................................................................... 36

Wall Termination Kit ................................................................37

Wall Shield/Ceiling Firestop Thimble ....................................... 37

Roof Termination Kit ...............................................................37

Vent Pipe Dimensions .............................................................. 38

Vent Offset Chart ......................................................................39

Safety Label Location ............................................................... 40

TC30_CE 090610-44

FOR YOUR SAFETY - Do not install or operate your Town & Country replace without

rst reading and understanding this manual. Any installation or operational deviation from

the following instructions voids the Town & Country FireplacesTM Warranty and may prove

hazardous.

This appliance and its individual shut off valve must be disconnected from gas supply piping

system during any pressure testing of that system at test pressures in excess of 1/2 psig

(3.5 kPa).

This appliance must be isolated from the gas supply piping system by closing its individual

manual shut off valve during any pressure testing of the gas supply piping system at test

pressures equal to or less than 1/2 psig (3.5 kPa).

Note: When lit for the rst time, the appliance will emit a slight odour for a couple of hours.

This is due to the curing of paints, sealants and lubricants used in the manufacturing process.

This condition is temporary. Open doors and windows to ventilate area. Smoke and fumes

caused by the curing process may cause discomfort to some individuals.

Do not use the replace if any part has been under water. Immediately call a qualied service

technician to inspect the replace and to replace any part of the control system and any gas

control which has been under water.

Due to high temperatures, this gas appliance should be located out of traffic and

away from furniture and draperies.

Children and adults should be alerted to the hazards of high surface temperatures

and should stay away to avoid burns or clothing ignition.

Young children should be carefully supervised when they are in the same room as

the appliance.

Clothing or other ammable material should not be placed on or near the appli-

ance.

Any grill, panel or door removed for servicing the unit must be replaced prior to

operating. Failure to do so may create a hazardous condition.

Installation and repair should be done by a qualied service person. The appliance

should be inspected before use and at least annually by a professional service person.

More frequent cleaning may be required due to excessive lint from carpeting, bedding

material, etc. It is imperative that control compartments, burners and circulating air

passageways of the appliance be kept clean.

It is our policy that no responsibility is assumed by the Company or by any of its

employees or representatives for any damages caused by an inoperable, inadequate,

or unsafe condition which is the result, either directly or indirectly, of any improper

operation or installation procedures.

This appliance must not be connected to a chimney ue serving a separate solid fuel

burning appliance.

We recommend that our gas hearth

products be installed and serviced

by professionals who are certied

in the United States by the National

Fireplace Institute®(NFI) as NFI Gas

Specialists

TC30_CE 090610-44

Caution

Safety

From Massachusetts Rules and Regulations 248 CMR 5.08:

(a) For all side wall horizontally vented gas fuelled equipment installed in every dwelling, building or structure used in whole or in part for residential

purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above

nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satised.

1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fuelled equipment, the

installing plumber or gas tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the oor level

where the gas equipment is to be installed, in addition, the installing plumber or gas tter shall observe that a battery operated or hard-wired carbon

monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas

fuelled equipment. It shall be the responsibility of the property owner to secure the services of qualied licensed professionals for the installation of

hard-wired carbon monoxide detectors.

a. In the event that the side wall horizontally vented gas fuelled equipment is installed in a crawl space or an attic, the hard-wired carbon monoxide

detector with alarm and battery back-up may be installed on the next adjacent oor level.

b. In the event that the requirements of this subdivision cannot be met at the time of completion of installation, the owner shall have a period of thirty

(30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detec-

tor with an alarm shall be installed.

2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall

comply with NFPA 720 and be ANSI/UL 2034 listed as IAS certied.

3. SIGNAGE. A metal or plastic identication plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet

above grade directly in line with the exhaust vent terminal for the horizontally vented gas fuelled heating appliance or equipment. The sign shall read, in

print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fuelled equipment shall not approve the installation unless,

upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.089(2)(a) 1

through 4.

(b) EXEMPTIONS. The following equipment is exempt from 248 CMR 5.089(2)(a) 1 through 4.

1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the

Board; and

2. Product Approved side wall horizontal vented gas fuelled equipment installed in a room or structure separate from the dwelling, building or struc-

ture used in whole or in part for residential purposes.

wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by

the manufacturer for installation of the equipment and the venting system shall include:

1. Detailed instructions for the installation of the venting system design or the venting system components; and

2. A complete parts list for the venting system design or venting system.

(d) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved

side wall horizontally vented gas fuelled equipment does not provide the parts for venting the fuel gases, but identies “special venting systems”, the fol-

lowing requirements shall be satised by the manufacturer.

1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and

2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed

installation instructions.

(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fuelled equipment, all venting instructions, all parts

lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

Important Note for the Commonwealth of Massachusetts:

TC30_CE 090610-44

31 1/2

* MANTEL CLEARANCE

A 12”

B 9”

C 6”

** MANTEL DEPTH

D 12”

E 6 3/4”

F 1 1/2”

MANTEL CLEARANCE

CHART

Minimum Clearances:

Side standoffs.......................................................0 in. (0 mm)

Back standoffs ...................................................... 0 in. (0 mm)

Top standoffs ........................................................0 in. (0 mm)

Bottom of appliance..............................................0 in. (0 mm)

Adjacent side wall.................................................4 in. (102 mm)

Ceiling to appliance ............................................ 24 in. (610 mm)

*Mantel to appliance .................. ..........See Figure #2

**Maximum Mantel extension .. ..........See Figure #2

Mantel support...................................................... 4 in. (102 mm)

Vertical vent pipe ..........................................1 3/4" in. (45 mm)

Horizontal Vent pipe (Top, sides and bottom) 1 3/4" in. (45 mm)

Fig. #1

Fig. #2

Fig. #3

MAY USE COMBUSTIBLE

FACING MATERIAL IN THIS AREA

NON-COMBUSTIBLE

FINISH MATERIAL

SEE FIG #8 & #9

NON-COMBUSTIBLE ZONE.

DO NOT INSTALL ANY COMBUSTIBLE MATERIAL,

ELECTRICAL WIRING OR GAS PLUMBING IN THIS

AREA.

COMBUSTIBLE FRAMING AND

FINISH WALL ABOVE STANDOFFS

STANDOFFS

STEEL FRAMING

FIREPLACE FRONT

TOP OF LINTEL BAR

MANTEL

ADJACENT WALL

OR MANTEL SUPPORT

CEILING

UNIT MAY BE RECESSED UP TO 6” WITH

NON-CUMBUSTIBLE MASONRY TYPE MATERIAL

LINTEL WIDTH

LINTEL HEIGHT

43 1/2

36 15/16

28 9/16

5 1/8

22 5/16

40 1/4

28 9/16

8 1/4

31 1/2

22 3/8

11 9/16

8 5/16

5 3/16

4 1/2

TC30_CE 090610-44

Fireplace Dimensions

Minimum Clearances to Combustible Material

LATCH HANDLE

Fig. #4

Fig. #5

The Town & Country Fireplace installation and venting must conform to the current

National Gas & Propane installation code CAN/CSA B149.1 (in Canada) or the current

National Fuel Gas Code,NFPA/ANSI Z223.1 (in the USA), and approved per local codes.

Only qualied (licensed or trained) personnel should install this product.

In the state of Massachusetts, only a licensed Plumber and Gas Fitter may install

this product.

In some jurisdictions, the Town & Country Fireplace may be installed in Manufactured Homes

after the "rst sale". Consult local codes for approval. The replace must be fastened

in place.

Install in accordance with the current standard Mobile Homes, CAN/CSA Z240 MH (in

CANADA), and the Manufacturer's Home Construction and Safety Standard, Title 24 CFR,

Part 3280 or the current Standard for Fire Safety Criteria for Manufactured Home Installa-

tions, Sites and Communities ANSI/NFPA 501A (in the USA).

Warning: Turn off the replace, and allow ample time for the unit to cool before

proceeding.

Caution: The ceramic glass is very fragile, and should be handled with care.

The window frame is held in place by two spring-loaded latches that are operated by a

one-piece latch handle.

1. Remove the TC Finishing Touch Trim Kit from the window frame. (If installed)

2. Using a screwdriver or other similar object, push against the notch in the top of the

latch and grab the bottom of the latch handle as it protrudes. Lift handle until latch hook

disengages. Repeat for other side while holding glass so it does not tip out. Fig #4, 5 &

5a.

3. Tilt the top of the window frame out to clear the top edge of the unit. Grasp the sides of

the frame and lift up and out to disengage from its bottom track.

4. Place the window frame in a safe place to avoid damage.

5. Re-assemble in reverse order. Latch handle should snap into place and be ush with

window frame when engaged correctly.

6. Reinstall Trim Kit if required.

TIP:

To ensure glass is properly latched, grasp the top left and

right sides of the glass frame, under moderate pressure it

should pull forward and return to original position evenly on

both sides.

Installation Requirements

Manufactured (Mobile) Home

Window Frame Removal

Fig. #5a

TC30_CE 090610-44

The top standoffs are shipped loose inside

the replace and must be installed on top

of the replace as shown in Fig #6. Do this

once the replace is on site and in position.

In planning the installation for the replace, it is necessary to determine where the unit is to

be installed, location of vent system and where gas supply piping may be plumbed.Various

installations are possible, such as, into an existing wall, a corner, a built-in wall or a wall

projection (Fig #7). Due to high temperatures, do not locate this replace in areas of high

traffic or near furniture or draperies.

The minimum clearances from the replace to combustible surfaces must be adhered

to and are shown in Fig #2 and Fig #3.

Fig. #6

TOP STANDOFFS

EXAMPLES OF COMMON LOCATIONS

SEE FIG #11 FOR DIMENSIONS

Fig. #7

TC30_CE 090610-44

Locating The Fireplace

Top Standoffs

NOTE:

The chase must be properly

sealed at the ceiling level or

between oors in a multilevel

installation.

See "Ceiling Firestop" section.

Note: The replace should be in place

and venting installed before framing in or

building an enclosure around the unit.

The Town & Country replace must be

framed in as described below or totally en-

closed with non-combustible material, such

as facing brick.

Determine the total thickness of facing

material to be used. A thickness of 3/4" will

allow the nishing surface to be ush with

the front of the unit. If preferred, additional

masonry type non-combustible material can

be installed above and to the sides up to 6

inches proud of the appliance.

The nishing material must not interfere

with glass frame access or movement.

A Steel Stud Framing Kit is supplied with the

replace and must be used unless the

replace is totally enclosed with

non-combustible material. Assemble the

framing kit as per the instructions on pages 10

& 11 of this manual.Attach the steel frame to

the replace once the replace is in its nal

position.Secure the steel frame to the framing

brackets on each side of the unit.Ensure that

the studs are set back far enough to allow

for thickness of nishing surface.

The sides, back and top of the replace can

be framed in up to the steel studs and the

replace standoffs using conventional

lumber. Consult local building codes for

specic requirements.

Due to high temperatures,non-combustible

backer board is supplied with the replace

and must be used to sheet in the front of the

replace, extending 12" above and 5 7/8" to

the side of the framing edge bars. (Fig #9)

Standard sheet rock (dry wall) may be used

beyond this.

If the backer board is not to be nished with

other non-combustible material such as tiles,

it is recommended that top sections of board

supplied with framing kit be replaced with

a single sheet of non-combustible board.

Taped and mudded joints may crack due to

the elevated temperatures.

Chase Insulation: When installing this

replace against a non-insulated exterior wall

or chase, it is recommended that the outer

walls be insulated to same degree as other

exterior walls. Do not place replace directly

against the insulation. Cover the insulation

and plastic vapour barrier with a solid surface,

such as dry wall (sheet rock). Consult local

codes. Do not insulate or use plastic vapour

barrier within the framing kit.

Fig. #8

NON-COMBUSTIBLE ZONE. DO NOT INSTALL ANY

COMBUSTIBLE MATERIAL, ELECTRICAL WIRING, INSU-

LATION, PLASTIC VAPOR BARRIER OR GAS PLUMBING

WITHIN THE STEEL STUD FRAMING ALL OTHER FRAMING CAN

BE DONE WITH

CONVENTIONAL LUMBER

STEEL STUD FRAMING KIT DIMENSIONS

(Supplied with replace)

TC30_CE 090610-44

Framing and Finishing

IF THE BACKER BOARD IS NOT

TO BE FINISHED WITH OTHER

NON-COMBUSTIBLE MATERIAL SUCH

AS TILES, IT IS RECOMMENDED

THAT TOP SECTIONS OF BOARD

SUPPLIED WITH FRAMING KIT BE

REPLACED WITH A SINGLE SHEET OF

NON-COMBUSTIBLE BOARD. TAPED

AND MUDDED JOINTS MAY CRACK DUE

TO THE ELEVATED TEMPERATURES.

FULL SHEET OF A NON-

COMBUSTIBLE MATERIAL

(NOT INCLUDED IN KIT)

Fig. #9A

NON-COMBUSTIBLE BOARD

Fig. #9

Fig. #10

Fig. #11

NON-COMBUSTIBLE MATERIALS

MUST EXTEND 12" ABOVE AND

5 7/8" TO THE SIDES OF THE

FRAMING EDGES.

NON-COMBUSTIBLE

BOARD

MINIMUM COMBUSTIBLE

FRAMING DIMENSIONS

NOTE: FIREPLACE SHOULD BE IN ITS FINAL LOCATION BEFORE FRAMING.

NON-COMBUSTIBLE RECESSED

INSTALLATION DETAIL

STEEL STUDS

NON-COMBUSTIBLE

MASONRY TYPE MATERIAL

NON-COMBUSTIBLE

BOARD

Including Sheetrock

TC30_CE 090610-44

CAUTION

Edges are sharp, always wear gloves

when working with sheet metal.

Each Kit Contains: Item Part # Description Qty.

1 5049.9912 SCREW, TEKS Pkg

#8 x 1/2” 40

2 9094 STUD, SIDES,

40 1/4”L 2

3 9094.501 STUD, OUTER

SIDES, 40 1/4”L 2

4 9096 STUD, CENTER,

12”L 1

5 9295 STUD, HEADER,

43 1/2”L 1

6 9295.5 STUD, PLATE,

35 1/16”L 1

7 9294.5 BASE PLATE ,

5 3/4”L 2

8 9298 NON-COMBUSTIBLE BOARD,

TOP 12” x 43 1/2” 1

9 9298.5 NON-COMBUSTIBLE BOARD,

SIDE 5 7/8” x 28 1/4” 2

10 5049.993 SCREW, DRYWALL, Pkg

1 1/4” 30

1. Top Frame Assembly

• Lay out side studs (2) and center stud

(4) on a large at surface. (Fig #12)

• Using the screws provided (1), attach the

header stud (5) and the plate stud (6) to

the center stud (4).

TC30.FRKIT

Fig. #12

TC30_CE 090610-44

TC30 Steel Stud Framing Kit

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