Town & Country Fireplaces TC42.NG01 Bedienungsanleitung

110505-8 TC42.NG01 5056.426.1

CHALET BURNER KIT

TC42.NG01

PACKAGE CONTENTS:

• BURNER ASSEMBLY PART # TC42.908501

• LOG GRATE PART # TC42.9081

• TC42 LOGS PART # 5098.31061

• EMBER MATERIAL PART # 5096.981.B

• HARDWARE PACKAGE PART # TC36.NGHDWR

IMPORTANT: THESE INSTRUCTIONS

ARE TO REMAIN WITH THE

APPLIANCE INSTRUCTIONS

These instructions are supplementary to the Installation and Operating

Instructions supplied with the replace and should be kept together. Refer

to the Installation and Operating Instructions for proper gas supply, safety

requirements and operating instructions.

2 TC42.NG01 110505-8

CONTROL BOX RELOCATION

The gas control system is housed in a control box remote

of the replace. Flexible conduits attach the control box to

the replace and house all the the plumbing and wiring to

the burner.

The control box is shipped inside the rebox and needs to

be installed. Although the control box may be installed on the

right or left side, the replace is assembled at the factory to

accept the control box from the right hand side.

If installing on the left hand side, the casing and rebox inlet

covers must rst be removed and reinstalled on the opposite

side of the unit. The manifold will also need to be repositioned

once the burner is installed. This is done by removing two

retaining screws, turning the manifold over and re-attaching.

See Fig. #3.

DEFAULT INSTALLATION

1) Insert the inlet box into the opening at the base of the right

hand side of the unit as shown in g # 1 taking care not

to damage pilot, plumbing or wires.

2) Install 4 screws from the inside of the rebox to secure

the inlet box to the rebox.

3) Install Panel Set (Refer to “Firebox Panels Installation” in

the Installation and Operating Instructions manual)

INSTALL SCREWS TO SECURE INLET BOX

REPOSITION MANIFOLD

Fig. # 3Fig. # 1

INSERT CONTROL ASSEMBLY

Fig. # 2

INLET BOX

A panel set must be installed prior to the installation of

the burner/grate assembly. See Installation and Operating

Instructions manual for details.

110505-8 TC42.NG01 3

ATTACH PILOT BRACKET TO

BURNER ASSEMBLY

Fig. # 5

BURNER/GRATE INSTALLATION

1) Attach the burner assembly to the oor of the rebox with

two screws .

See Fig. # 4.

2) Attach pilot bracket to burner assembly using 2 #8 x 5/16

type F. See Fig. # 5.

3) Connect ex gas line to the manifold assembly and ensure

the connection is gas tight. See Fig. # 5.

4) Position the grate in the slots of the burner tray and attach

to the oor with two screws through holes located behind

the front legs of the grate. See Fig. # 6.

Fig. # 4

Fig. # 6

BURNER TRAY INSTALLATION

GRATE INSTALLATION

ELECTRONIC PILOT

MILLIVOLT PILOT

4 TC42.NG01 110505-8

EMBER MATERIAL

A large bag of ember material is shipped with the replace

and needs to be installed to ensure optimum performance

and ame appearance.

Pull apart the material into ember size pieces (approximately

1” squares) and gently place them into the burner pan. Do not

compress, leave it loose for best performance. Fill the burner

pan level with the top of the pan at rear, and gradually sloping

forward down to the rebox oor at the front, covering both

burner tubes. Place remaining ember material outside of the

burner pan as desired to cover-up gas lines and brackets.

Note: Ember material placement and amount will affect ame

appearance. More ember material results in lower ame

height. Add or remove as needed until desired ame affect.

Reduce the amount used on Propane models, as too much

will create soot.

LOG SET ASSEMBLY

The logs are packaged in a foam pack inside the box, are

fragile, and should be handled with care. Unpack and inspect

log set. There should be a total of 6 logs. Gas plumbing and

vent connections should be completed before proceeding.

Position the logs as indicated by the following pictures. Place

the rear log back against the tabs located at the back of the

grate. Place left log as pictured, engaging the pins with cor-

responding holes on the underside of the log. Install the right

log into the grate and pull it forward into position as shown.

Install the middle log into the space between the left log and

the front of the grate as shown. Place the two remaining small

logs on the oor of the rebox as shown.

Step 1

Rear Log Placement

Step 2

Left Log Placement

Fig. # 7

GLOWING EMBERS

LOG

GRATE

Ember Material Placement

Fig. # 8

110505-8 TC42.NG01 5

Step 3

Right Log Placement

Step 4

Middle Log Placement

Step 5

Bottom Left Log Placement

Fig. #9

Fig. #11

Fig. #10

Note: Improper placement of logs may cause sooting on in-

ternal parts and glass. The logs may need to be repositioned

slightly to avoid excessive ame impingement.

6 TC42.NG01 110505-8

Fig. # 13

Fig. # 12

PRIMARY AIR SHUTTER

BURNER FLAME ADJUSTMENT

The air shutter on the burner tube controls the primary combus-

tion air to the gas burner and is pre-set closed at the factory

for natural gas fuel. Some adjustment may be necessary to

obtain desired ame and to eliminate carbon deposits. Evaluate

ame appearance after the replace has reached operating

temperature. See Fig. #13 for proper ame pattern.

Open primary air shutter if the logs, glass, and rebox have

carbon accumulation and/or the ames are long, dark and

stringy. The shutter may also be opened to enhance the Ember

Material glow and lessen the ame height.

Caution: Burner area may be hot!

Turn off the replace and allow the unit to cool before pro-

ceeding.

To Adjust: (See Fig. # 12)

1) Open and remove window frame and set aside. See

"Window Frame Removal" section found in the Installation

and Operating Instructions manual.

2) Remove the log set and set aside.

3) Loosen the screw in the Primary Air Shutter.

4) Rotate the shutter to increase or decrease the amount of

primary air.

The ame should be just orange and “lazy”. It should NEVER

be set to create sooting on internal parts and glass.

HERRINGBONE PANEL SET WITH OPTIONAL ANDIRONS SHOWN

110505-8 TC42.NG01 7

ITEM.....DESCRIPTION.....................................PART NO.

1............LOG GRATE ....................................... TC42.9081

2............BURNER TRAY ...................... TC42.908501WLD

3............ORIFICE, NG ........................................... 5022.12

..............ORIFICE, LP ............................................ 5021.31

4............MANIFOLD............................... TC42.9088.1WLD

5............PILOT SHIELD........................................... 9085.8

6............BURNER TRAY SUPPORT SHIELD ....... 9089.01

7............BURNER TRAY SHIELD GASKET............... 9047

REPLACEMENT PARTS

....... DESCRIPTION ........................................... PART NO.

....... LOG SET, COMPLETE............................. 5098.31061

....... REAR, #1 (shown in fig.#11) ...................... 5098.3101

....... LEFT, #2 (shown in fig.#11) ....................... 5098.3102

....... RIGHT, #3 (shown in fig.#11) ..................... 5098.3103

....... MIDDLE, #4 (shown in fig.#11)................... 5098.3104

....... BOTTOM LEFT, #5 (shown in fig.#11) ....... 5098.3105

....... BOTTOM CENTRE, #6 (shown in fig.#11) . 5098.3106

Fig. # 14

IDENTIFICATION

NUMBER

www.townandcountryreplaces.net

2975 Allenby Rd., Duncan, BC V9L 6V8

Phone: 1-888-223-0088

Printed in Canada

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